TITAN RJ-6K-HP Rolling Bridge Jack Instruction Manual

TITAN RJ-6K-HP Rolling Bridge Jack

Product Information

Specifications

• Model: RJ-6K-HP
• Capacity: 6,000 lb
• Type: Rolling Bridge Jack

Product Usage Instructions

Set-up

1. Position the rolling jack on the platform railways.
2. Mount the railway safety brackets on both ends of the jack.
3. Connect the airline to the fitting on the air/hydraulic pump It is recommended to install a water-separator filter inline before the pump.
4. Choose the appropriate height adapter.

Operation

1. DO NOT ATTEMPT TO LIFT MORE THAN THE UNIT’S RATED CAPACITY.
2. This jack should only be operated on a level foundation/platform.
3. Remove any potential obstacles that might impede jack frame travel.
4. The machine or vehicle that is being lifted should be properly positioned on the jack.
5. Do not remove heavy components from a raised machine or vehicle without first installing adequate supports. The vehicle may become unbalanced and fall.
6. Lift the jack frame to the desired height, then lower the frame down by pressing the release lever until the frame rests securely on the safety lock.

To lower the jack frame, raise it off the safety lock, press down on the safety release lever, and at the same time, depress the release pedal to lower the frame.

NOTE:

1. It is suggested to lift a heavy load when the frame is already raised a few inches, rather than lifting from the completely collapsed position.
2. It is normal for the frame to lower down slowly without a load.

IMPORTANT:

This jack is designed to be used in conjunction with the HD4P-12000. It is intended for temporarily lifting and lowering a vehicle. It is not for storage or for transporting loads. Do not leave a vehicle on the lift for an extended period. Damage to the jack or other property may result. This is not to be used with the Titan SDPL Series 4-Post Lifts.

Daily Maintenance

1. Ensure all bolts are secured and snug with lock washers, nylon lock nuts, or cotter pins.
2. Clean and lubricate the jack-locking mechanism to operate properly.
3. Check the locking mechanism for safety.
4. Check cylinders and hoses for loose connections and leaks.
5. Check the oil level in the pump reservoir tank.

FAQ

Q: Can I use this jack with any vehicle?

• A: This jack is designed for temporarily lifting and lowering vehicles. It is important to check the weight capacity and compatibility with your specific vehicle before use.

Q: Do I need to install a water-separator filter before the pump?

• A: It is recommended to install a water-separator filter inline before the pump to ensure optimal performance and prevent potential damage caused by water contamination.

Q: How often should I perform maintenance on the jack?

• A: Daily maintenance is recommended to ensure the jack operates properly and safely. Regularly check for loose connections, and leaks, and lubricate the locking mechanism.

Q: Can I leave a vehicle on the jack for an extended period?

• A: No, it is not recommended to leave a vehicle on the jack for an extended period as it may result in damage to the jack or other property.
• FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. USE OF SAFETY JACK STANDS ARE RECOMMENDED – SOLD SEPARATELY. KEEP THIS MANUAL IN A SAFE DRY PLACE FOR FUTURE REFERENCE.

To Our Valued Customers:

• Thank you for purchasing a Titan Lifts® product. We hope this high-quality equipment provides you with years of dependable service.
• Unfortunately, rare situations may occur with the products you purchase from Titan Lifts®. We value your business as well as the trust you have and need to maintain your relationship with us.
• Titan Lifts® carries liability coverage that may protect our customers if a situation does occur. However, as in all accidents, there must be proof of liability for a claim to be made.
• Our insurance company requires the following procedures be observed to consider a claim:
• A. The claimant must contact the Titan Lifts® distributor immediately with the facts of the situation.
• B. If any equipment is damaged, including vehicles or shop equipment, Titan Lifts® must be allowed to send an impartial representative to the site for a proper assessment of the situation.
• C. The Vehicle cannot be moved until either an impartial representative has reviewed the accident or clear and precise pictures are taken that reflect all the pertinent information for an impartial representative to be able to access the information from a distance. Titan Lifts® or its representatives must approve the pictures before anything can be moved.
• D. If any potential liability is determined on behalf of Titan Lifts®, two estimates must be submitted for damages to be reimbursed.
• The claimant must comply with these procedures because, without proper assessment of the situation, a claim will be denied.

ARBITRATION NOTICE

• The installation or use of this equipment shall constitute an acknowledgment that the user agrees to resolve all disputes or claims of any kind whatsoever, which relate in any way to the equipment, by way of binding arbitration, not litigation. No suit or legal action may be filed in any state or federal court. Any arbitration shall be governed by the Federal Arbitration Act, and administered by the American Mediation Association, Indianapolis Indiana. The maximum amount that an arbitrator may award and all damages shall not exceed the retail value of this equipment.

WARRANTY NOTICE

• This equipment must be installed by a “Professional Installer” assembled and used in the manner according to the documentation provided to be covered by warranty.
• Damaged or missing components must be reported within 72 hours of receipt to your freight carrier and the distributor. Claims must be filed to cover the cost.
• If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

INSTRUCTIONS

WARNING: READ THE ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY, AND/OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY.

SET-UP

1. Position the rolling jack on the platform railways (Fig 1).
2. Mount the railway safety brackets on both ends of the jack (Fig 2).
3. Connect the airline to the fitting on the air/hydraulic pump. It is recommended that a water-separator filter be installed inline, before the pump.
4. Choose the appropriate height adapter (Fig 3).

OPERATION

1. DO NOT ATTEMPT TO LIFT MORE THAN THE UNIT’S RATED CAPACITY.
2.  This jack should only be operated on a level foundation/platform.
3. Remove any potential obstacles that might impede jack frame travel.
4. The machine or vehicle that is being lifted should be properly positioned on the jack.
5. Do not remove heavy components from a raised machine or vehicle without first installing adequate supports. The vehicle may become unbalanced and fall.
6. When lifting, utilize the safety locks. \\ Raise the jack frame to the desired height (Fig 4), then lower the frame down by pressing the release lever until the frame rests securely on the safety lock.
7. Lowering the jack frame. Raise the frame off of the safety lock (Fig 5), press down on the safety release lever, and at the same time, depress the release pedal to lower the frame (Fig 6).

NOTE:

1. It is suggested to lift a heavy load when the frame is already raised a few inches, rather than lifting from the completely collapsed position.
2. It is normal for the frame to lower down slowly without a load.

IMPORTANT: THIS JACK IS DESIGNED TO BE USED IN CONJUNCTION WITH THE HD4P-12000. IT IS INTENDED FOR TEMPORARILY LIFTING AND LOWERING A VEHICLE. IT IS NOT FOR STORAGE OR FOR TRANSPORTING LOADS. DO NOT LEAVE A VEHICLE ON THE LIFT FOR AN EXTENDED TIME. DAMAGE TO THE JACK OR OTHER PROPERTY MAY RESULT. THIS IS NOT TO BE USED WITH THE TITAN SDPL SERIES 4-POST LIFTS.

DAILY MAINTENANCE

1. Ensure all bolts are secured and snug with a lock washer, nylon lock nuts, or cotter pins.
2. The Jack locking mechanism should be cleaned and lubricated to operate properly.
3. Check the locking mechanism for safety.
4. Check cylinders and hoses for loose connections and leaks.
5. Check the oil level in the pump reservoir tank.

SAFETY PRECAUTIONS

1. Load should not exceed rated capacity for this jack – 6000lbs
2. Only trained people should operate the jack.
3. Indoor use is recommended.
4. Do not move the jack while loaded.
5. Keep hands, tools, and other extremities from any moving parts.
6. Maintain a safe working environment. The work area should be clean, dry, clutter-free, and sufficiently lit.
7. Wear proper safety attire. Do not wear loose-fitting clothing while operating jack, long hair and sleeves should be secured.
8. Keep children and bystanders away from the work area. Do not let children operate or play on the jack.
9. Do not use if under the influence of drugs or alcohol. Operators must be alert at all times when using heavy lift equipment.
10. Never operate the jack with someone on it.
11. Use this jack only for the work it is intended for. Do not use this product for an application for which it was not designated. Misuse can lead to personal injury and/or property damage.
12. Place safety jack stands (not included) under the vehicle to prevent the vehicle from falling in case the jack should lower unexpectedly.

WARNING: NEVER GO UNDER A RAISED VEHICLE UNLESS THERE ARE SAFETY JACK STANDS IN PLACE.
WARNING: VEHICLE WHEELS MUST BE CHOCKED & PARKING BRAKE SET BEFORE USING THIS JACK.

SPECIFICATIONS

Lifting Capacity| Railway Width| Lifting Pad Width| Lowered Height(min)| Raised Height(max)
---|---|---|---|---
6,000 lb| 37” – 52.25”| 39.5” – 58.75”| 5.5”| 21”
Compressed Air Supply| Reservoir Capacity| Hydraulic Fluid Type
---|---|---
45 – 145 psi| 20.25 oz| ISO 32 or AW 32 weight non-foaming, non-detergent

TROUBLESHOOTING

1. The air/hydraulic pump will not operate.
   • Check the pressure of the compressed air supply. It should be between 75 – 115 psi for best performance.
   • Check for any leakage on the hose and connectors.
2. The air/hydraulic pump does not operate properly.
   • Contact Titan Lifts for additional troubleshooting and/or replacement.
3. Jack’s frame does not move up and down smoothly.
   • Reposition the vehicle location on the jack for more equal weight distribution.
   • Raise the jack to the top and then return to the floor without load. Repeat 4-6 times to remove any air out of the hydraulic system. Remember to change the tank nut with the supplied one (Fig 7).
4. Jack does not lift its rated capacity.
   • Reposition the vehicle location on the jack for more equal weight distribution.
   • Check the pressure of the compressed air supply. It should be between 75 – 115 psi for best performance.
5. The cylinder leaks under rated load.
   • Check the leaks in the hydraulic hose, fittings, cylinders, and pumps.
   • Check for a clog in the check valve which may be preventing the valve from completely closing.
6. Jack will not lower.
   • Raise the jack one or two inches. Let the lock bar fully pass the safety latch and then press down the safety release lever to lower the jack.
   • Check the jack frame for any obstructions that may be preventing lowering.
   • The valve is blocked, stopping the oil from coming back from the cylinder. Check the air/hydraulic pump.

PARTS DIAGRAM (JACK)

PARTS LIST

PARTS DIAGRAM (PUMP)

Part #| Description| QTY| Part #| Description| QTY
---|---|---|---|---|---
1| Bolt Cap| 1| 45| Washer| 2
2| Air Inlet Bolt| 1| 46| Body| 1
3| Washer| 1| 47| Cover Sheet| 1
4| O-Ring| 5| 48| C-Ring| 1
5| Rubber Ball| 1| 49| Nut| 1
6| Pneumatic Body| 1| 50| Pull Rod| 1
7| O-Ring| 1| 51| Tube| 1
8| C-Ring| 1| 52| Nut| 1
9| Inner Six Angle Bolt| 5| 53| Rubber Cover| 1
10| Spring Washer| 8| 54| Cylinder Lid Nut| 1
11| Plate| 1| 55| O-Ring| 1
12| Washer| 1| 56| Six Angle Screw| 1
13| O-Ring| 2| 57| O-Ring| 1
14| Seal| 2| 58| Oil Fill Screw| 1
15| Pneumatic Piston B| 1| 59| Oil Drain Bolt| 1
16| Check Valve Unit| 1| 60| Backup Ring| 2
17| U-Seal| 1| 61| Oil Drain Sleeve| 1
18| O-Ring| 1| 62| Filter| 1
19| Pneumatic Piston A| 1| 63| C-Ring| 1
20| Screw| 2| 64| Filler Plug| 1
21| Spring| 1| 65| E-Ring| 1
22| Rod| 1| 66| Backup Ring| 1
23| Washer| 1| 67| O-Ring| 2
24| Aluminum Block| 1| 68| Spring| 1
25| O-Ring| 1| 69| Steel Ball| 1
26| Spring| 1| 70| Guide Valve| 1
27| Pin| 1| 71| Steel Ball| 1
28| O-Ring| 1| 72| Steel Ball Bowl| 1
29| Washer| 1| 73| Spring| 1
30| O-Ring| 1| 74| Safety Valve Body| 1
31| Poppet Guide| 1| 75| O-Ring| 1
32| Base Plate| 1| 76| Low Pressure Adjust Screw| 1
33| Inner Six Angle Bolt| 3| 77| Pressure Adjust Screw| 1
34| Pressure Plate| 1| 78| Screw Sleeve| 1
35| Cylinder| 1| 79| Steel Ball| 1
36| Air Release Valve Unit| 2| 80| Location Sleeve| 1
37| O-Ring| 2| 81| Washer| 1
38| C-Ring| 1| 82| O-Ring| 1
39| Hydraulic Cylinder Cap| 1| 83| Spring| 1
40| Guide Cylinder| 1| 84| Steel Ball Bowl| 1
41| Back-Up Ring| 1| 85| Steel Ball| 1
42| U-Seal| 1| 86| Pressure Relief Valve| 1
43| Washer| 1| 87| Pin| 1
44| Hydraulic Cylinder| 1| 88| Washer| 2
Part #| Description| QTY
---|---|---
89| Spring| 2
90| O-Ring| 1
91| Pin| 1
92| Pin| 1
93| Return Oil Screw Sleeve| 1
94| Rolling Ball| 1
95| Foot Pedal| 1

LIMITED WARRANTY

• The Titan 2 Post lifts, 4 Post lifts, and Bridge Jacks are backed by a standard 1-year replacement parts warranty and a 5-year structural warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power units, hydraulic cylinders, and all other assembly components such as, but not limited to turn plates, slip plates, cables, chains, valves, switches, etc. This does not cover normal wear items such as, but not limited to: rubber lifting pads and nylon slide blocks.

• Titan Elite model lifts have been discontinued but still qualify under the same terms as shown above.

• Titan SL-6600 Scissor Lifts and PREMIER Series 2 Post Lifts are backed by a 2-year replacement parts warranty and a 5-year structural warranty from the date of purchase, to the original purchaser only. The 2-year replacement parts warranty covers power units, hydraulic cylinders, and all other assembly components such as, but not limited to: valves, switches, capacitors, etc. This does not cover normal wear items such as, but not limited to: rubber lifting pads, nylon slide blocks, and rubber arm pads.
  Titan MRL-6000 Scissor lifts are backed by a standard 1-year replacement parts warranty and a 5-year structural warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power units, hydraulic cylinders, and all other assembly components such as, but not limited to: valves, switches, capacitors, etc. This does not cover normal wear items such as but not limited to rubber lifting pads.

• Titan ROT-4500 Rotisseries are backed by a standard 1-year replacement parts warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers components such as, but not limited to: hydraulic cylinders, caster assemblies, bearings, etc. This does not cover normal wear items such as, but not limited to, mounting adapters.

• Titan Standard Duty and Heavy Duty motorcycle lifts are backed by a standard 1-year replacement parts warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers power units, hydraulic cylinders, pneumatic cylinders, and all other assembly components such as, but not limited to: cables, caster wheels, valves, switches, wheel vises, etc. This does not cover normal wear items such as, but not limited to: rubber wheel vise pads.
  Titan Light Duty motorcycle lifts are warrantied for replacement parts only to the original purchaser for 90 days from the date of purchase. This 90-day replacement parts warranty covers items such as, but not limited to: hydraulic cylinders, casters, pedal assemblies, wheel vises, etc. This does not cover normal wear items such as, but not limited to: rubber wheel vise pads.

• Titan Bulldog Moto Cradle Wheel Chock is warrantied for replacement parts, only to the original purchaser, for a period of 2-years from the date of purchase.

• XL Tool by Titan Wheel Service Machines and Helper Arm Assemblies are backed by a standard 1-year replacement parts warranty from the date of purchase, to the original purchaser only. The 1-year replacement parts warranty covers internal boards, motors, pneumatic cylinders, and all other assembly components such as, but not limited to: cabinet, switches, valves, fittings, etc. This does not cover normal wear items such as but not limited to: rubber pads, jaw protectors, air hoses, and quick nut assemblies.

• Titan shop equipment products and accessories are warrantied for replacement parts only to the original purchaser for 90 days from the date of purchase. This 90-day replacement parts warranty covers products such as but is not limited to EZ -Mover Jacks, Mini Jacks, tie-down products, wheel service accessories, Bulldog Moto Cradle Wheel Chock accessories, dollies, stands, Multi-purpose Jacks, etc.

• Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for 1 year from the date of purchase.

• All non-serialized items will require proof of purchase in the form of a sales receipt from an authorized Titan Lifts dealer showing the date of purchase for any warranty consideration.
  For all warranty considerations, Titan Marketing, LLC will supply replacement parts only during the warranty period. The original purchaser is responsible for all shipping, handling, and any labor charges incurred. Hydraulic/Pneumatic cylinders may qualify for exchange under warranty if reported within the first 30 days from the date of sale. After the first 30 days from the date of sale, a seal kit and installation instructions will be sent for cylinder repairs. All defective parts must be returned to Titan for inspection and examination. Any parts that are found to be defective will be replaced or repaired to proper working order. Other items not listed above may be considered general wear parts and therefore, will not be covered under warranty. These warranties do not extend to defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage, or lack of required maintenance. Titan Marketing, LLC is not to be held responsible for any failure that results from an accident, purchaser/operator abuse, neglect, or failure to operate products under instructions provided in the owner’s manual(s) supplied. Damage caused by rain, excessive humidity, corrosive environments, or other contaminants is not covered under warranty.

• THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF A TITAN MARKETING LLC PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

• P.O. Box 7069

• Greenwood, IN 46142

• Ph.888-908-4826

• Fx.317-215-2770

• www.titanlifts.com

WARRANTY REGISTRATION

• To utilize the warranty on this Titan Lifts product, you must register your product with us.
• The simplest way to do this is to visit TITANLIFTS.COM/WARRANTIES and submit your information online.
• If you prefer to send your information through the mail, please fill out the form below and send this page to us at :
• EQUIPMENT MODEL:———————–
• TYPE OF POWER UNIT:———————
• DATE OF PURCHASE:———————–
• PLACE PURCHASED:————————
• NAME:——————————————
• STREET:—————————————-
• CITY, STATE, ZIP:—————————–
• PHONE:—————————————-
• EMAIL:————————————-
• SERIAL NUMBER:————————
• SERIAL NUMBER—————————
• To receive your warranty, return this card or visit TITANLIFTS.COM/WARRANTIES within 30 days.

WARNING

• The warnings, precautions, and instructions in this manual cannot cover all possible conditions and situations that may occur.
• The operator must understand that the operator must supply common sense and examine caution factors when using this product to determine safety in all circumstances being used.
• TITAN MARKETING, LLC
• PO Box 7069 Greenwood, IN 46142 1.888.908-4826 FAX (317) 215.2770 www.titanlifts.com
• Copyright © 2023 by Titan Marketing, LLC. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express consent of Titan Marketing, LLC. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, the actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

References

• Titan Lifts | Warranty Registration
• Titan Lifts | Titan Home

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