GENERAC MOBILE MLTB Light Tower User Manual
- June 14, 2024
- GENERAC MOBILE
Table of Contents
- MLTB Light Tower
- Product Information
- Specifications
- Introduction
- Parts Manual Instructions
- VIN Tag
- Unit ID Tag
- Step 1: Safety Precautions
- Step 2: Powering On the Light Tower
- Step 3: Adjusting the Light Tower
- Step 4: Maintenance and Cleaning
- Q: How can I order replacement parts for the MLTB Light
- Q: Where can I find additional information about the MLTB Light
MLTB Light Tower
Product Information
Specifications
- Model Number: [Model Number]
- Serial Number: [Serial Number]
- Date Purchased: [Date Purchased]
- Manufacturer: Generac Mobile Products LLC
- Toll Free: 1-800-926-9768
- Website: www.generacmobileproducts.com
Introduction
WARNING: Consult Manual. Read and understand
manual completely before using the product. Failure to completely
understand the manual and product could result in death or serious
injury.
WARNING: Environmental Hazard. Always recycle
batteries at an official recycling center in accordance with all
local laws and regulations. Failure to do so could result in
environmental damage, death, or serious injury.
Parts Manual Instructions
Product illustrations are only representations. Products
supplied may vary from the illustrations in this parts manual.
Parts not shown in the illustration are indicated by a double dash
(–) in the item column.
Please be prepared to provide the following information when
ordering replacement parts: model number, serial number (on unit
serial tag), part number, purchase order number (if applicable),
shipping address, shipping method.
Refer to the illustration below to locate the unit ID tag and
Vehicle Identification Number (VIN) tag on the unit. Important
information, such as the unit serial number, model number, VIN, and
tire loading information are found on these tags. Record the
information from these tags so it is available if the tags are lost
or damaged. When ordering parts or requesting assistance, you may
be asked to provide this information.
VIN Tag
MANUFACTURED BY/FABRIQUE PAR: Generac Mobile Products LLC
GVWR/PNBV: 000KG (0000LBS)
GAWR / PNBE
TIRE / PNEU
RIM / JANTE
DATE: 00/0000
COLD INF. PRESS./ PRESS. DE GONF A FROID – KPA(PSI/LPC) SGL /
DUAL
EACH AXLE
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED
UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND
CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF
MANUFACTURE.
CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT
APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES
AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA FABRICATION.
MODEL: XXX000
V.I.N./N.I.V.: 00000000000000000
TYPE: TRAILER
TIRE AND LOADING INFORMATION
The weight of cargo should never exceed 0000KG (0000LBS)
SEE OWNER’S MANUAL FOR ADDITIONAL INFORMATION
Unit ID Tag
(Located on top of control box)
Manufactured by Generac Mobile Products LLC
Phone: 920-361-4442
Toll Free: 800-926-9768
Country of Origin
Model
Serial Number
Manufacturing Code
Weight (lbs/kg)
RPM/Frequency
1 ph. 1.0PF KW KVA V A
3 ph. .8PF
3 ph. 1.0PF
Rating
Ins. Class
UNIT DECALS – EXTERIOR
1 Inch (25 mm)
Product Usage Instructions
Step 1: Safety Precautions
Before using the MLTB Light Tower, it is important to
familiarize yourself with the safety precautions mentioned in the
user manual. Make sure to read and understand the manual completely
to prevent any accidents or injuries.
Step 2: Powering On the Light Tower
To power on the MLTB Light Tower, follow these steps:
-
Ensure that the light tower is properly connected to a power
source. -
Locate the power switch on the control box.
-
Turn on the power switch to activate the light tower.
Step 3: Adjusting the Light Tower
The MLTB Light Tower allows you to adjust the lighting angle and
brightness. Follow these steps to adjust the light tower:
- Locate the adjustment knobs or buttons on the light tower.
- Rotate the knobs or press the buttons to change the lighting
angle and brightness according to your requirements.
Step 4: Maintenance and Cleaning
Regular maintenance and cleaning are essential to keep the MLTB
Light Tower in optimal condition. Follow these guidelines:
-
Refer to the user manual for recommended maintenance schedules
and procedures. -
Inspect the light tower regularly for any signs of damage or
wear. -
Clean the light tower using a soft cloth and mild cleaning
solution. Avoid using abrasive materials or harsh chemicals. -
Ensure that all connections and cables are secure.
FAQ (Frequently Asked Questions)
Q: How can I order replacement parts for the MLTB Light
Tower?
A: When ordering replacement parts, be prepared to provide the
model number, serial number, part number, purchase order number (if
applicable), shipping address, and shipping method. Contact Generac
Mobile Technical Service at
1-800-926-9768 for assistance.
Q: Where can I find additional information about the MLTB Light
Tower?
A: For additional information, refer to the owner’s manual
provided with the product. It contains detailed instructions,
safety precautions, and maintenance guidelines.
MLTB
Light Tower Parts Manual
03753
MODEL NUMBER: SERIAL NUMBER:
DATE PURCHASED:____
SAVE THIS MANUAL FOR FUTURE REFERENCE
Introduction
This parts manual was prepared based on the information available at the time
of publication and is subject to change without notice. Generac Mobile
reserves the right to change parts at any time. To check whether a revised
parts manual is available, contact Generac Mobile . DO NOT MODIFY or use this
equipment for any application other than which it was designed for. To keep
your equipment fully operational, it is suggested you maintain a stock of
commonly used maintenance or service parts. A recommended spare parts list can
be found in the back of this manual. To order service parts, please go to
www.generacmobileproducts.com or call Generac Mobile.
WARNING
Consult Manual. Read and understand manual completely before using product.
Failure to completely understand manual and product could result in death or
serious injury.
(000100a)
WARNING
Environmental Hazard. Always recycle batteries at an official recycling center
in accordance with all local laws and regulations. Failure to do so could
result in environmental damage, death, or serious injury. (000228)
GENERAC MOBILE PRODUCTS LLC
215 Power Drive · Berlin, WI 54923 U.S.A. Phone:
920-361-4442 FAX:
920-361-4416
Toll Free: 1-800-926-9768
www.generacmobileproducts.com
For technical or parts QUESTIONS, contact Generac Mobile Technical Service at
1-800-926-9768.
iii
This Page Intentionally Left Blank
iv
Table of Contents
Introduction …………………………………………………………………………………………………………….iii Unit Decals –
Exterior………………………………………………………………………………………………. 2 Unit Decals – Interior
……………………………………………………………………………………………….. 4 Mast, Junction Box and Lights to Unit
………………………………………………………………………. 6 Light Assembly
……………………………………………………………………………………………………… 8 Mast Junction Box
Assembly………………………………………………………………………………….. 10 Mast Assembly
…………………………………………………………………………………………………….. 12 Mast Assembly – Bottom Post –
Manual Winch ………………………………………………………… 14 Electrical Panel Assembly
…………………………………………………………………………………….. 16 Enclosure Assembly (1 of
2)…………………………………………………………………………………… 18 Enclosure Assembly (2 of
2)…………………………………………………………………………………… 20 Control Box Assembly
………………………………………………………………………………………….. 22 Drivers And Battery Charger to Unit
………………………………………………………………………… 24 Inverter Frame Assembly
………………………………………………………………………………………. 26 Lift Structure and Battery Assembly
………………………………………………………………………… 28 Trailer Assembly
…………………………………………………………………………………………………… 30 Tandem Tow / Hitch Options
………………………………………………………………………………….. 32 Recommended Spare Parts – Electrical
…………………………………………………………………… 34 Recommended Spare Parts – Mast and
Lights………………………………………………………….. 36
v
vi
Parts Manual Instructions
Product illustrations are only representations. Products supplied may vary
from the illustrations in this parts manual. Parts not shown in the
illustration are indicated by a double dash (–) in the item column.
Please be prepared to provide the following information when ordering
replacement parts: model number, serial number (on unit serial tag), part
number, purchase order number (if applicable), shipping address, shipping
method.
Refer to the illustration below to locate the unit ID tag and Vehicle
Identification Number (VIN) tag on the unit. Important information, such as
the unit serial number, model number, VIN and tire loading information are
found on these tags. Record the information from these tags so it is available
if the tags are lost or damaged. When ordering parts or requesting assistance,
you may be asked to provide this information.
VIN Tag
MANUFACTURED BY/FABRIQUE PAR: Generac Mobile Products LLC
GVWR/PNBV: 000KG (0000LBS)
GAWR / PNBE
TIRE / PNEU
RIM / JANTE
DATE: 00/0000
COLD INF. PRESS./ PRESS. DE GONF A FROID – KPA(PSI/LPC) SGL / DUAL
EACH AXLE
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.
CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA
FABRICATION.
MODEL: XXX000
V.I.N./N.I.V.: 00000000000000000
TYPE: TRAILER
TIRE AND LOADING INFORMATION
RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT
The weight of cargo should never exceed 0000KG (0000LBS) Le poids du
chargement ne doit jamais depasser 0000KG (0000LBS)
SEE OWNER’S MANUAL FOR ADDITIONAL INFORMATION
VOIR LE MANUEL DE L’USAGER
POUR PLUS DE RENSEIGNEMENTS
Unit ID Tag
(Located on top of control box)
Manufactured by Generac Mobile Products LLC
Country of Origin
Model
Serial Number
Manufacturing Code
Weight (lbs/kg)
RPM/Frequency
1 ph. 1.0PF KW KVA V A
3 ph. .8PF
3 ph. 1.0PF
Rating
Ins. Class
FOR ELECTRICAL EQUIPMENT ONLY. POUR MATERIAL
ELECTRIQUE SEULEMENT. 209649
03754
A0002502592 B
MLTB Parts Manual
1
UNIT DECALS – EXTERIOR
0°± 5°
1 Inch (25 mm)
OFF
I
AUTO
MANUAL
O
HOLD FOR
HOLD FOR
ON
ON
UNIT OPERATION
MANUAL LOCATED INSIDE HOOD
SHUTDOWN
OFF
I
AUTO
MANUAL
O
HOLD FOR
HOLD FOR
ON
ON
OFF
AUTO
HOLD FOR ON
I MANUAL
O HOLD FOR
ON
13
11 16
14
A0000327266
1
NOTICE
HINWEIS
2
AVISO
AVIS
15
65 mph
3
10 12
11 9
15
17
CALIFORNIA WARNING THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS, INCLUDING 1,
3-BUTADIENE, WHICH IS KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER AND REPRODUCTIVE HARM. FOR MORE
INFORMATION, GO TO
WWW.P65WARNINGS.CA.GOV
4
Stowed Position Verstauposition Posición de estibación Position de rangement
5
13
Operator’s manual must be stored on machine. Replacement operator’s manual can be ordered through your local Generac distributor.
Das Benutzerhandbuch muss an der Maschine aufbewahrt
werden. Zur Bestellung von Ersatzhandbüchern wenden Sie
sich bitte an Ihren Generac-Händler. El manual del operador debe guardarse en la máquina.
6
Puede solicitar un manual del operador de reemplazo a través
de su distribuidor local de Generac.
Ranger le manuel de l’utilisateur avec l’appareil. Un manuel de rechange peut être commandé auprès de votre distributeur Generac local.
5
14
10 9
16
TOWING INSTRUCTIONS
1. Read operator’s manual. 2. Use hitch rated for trailer’s “gross
vehicle weight rating”. 3. Securely attach trailer to tow
vehicle. 4. Attach safety chains using a cross
pattern. 5. Attach breakdown chain to vehicle. 6. Check trailer lights.
ABSCHLEPPANWEISUNGEN
1. Benutzerhandbuch lesen. 2. Anhängevorrichtung verwenden, die der
,,Gesamtbetriebsgewichtsklasse” des Fahrzeugs entspricht. 3. Anhänger sicher
am Abschleppfahrzeug befestigen. 4. Sicherheitsketten über Kreuz anbringen. 5.
Abreißkette am Fahrzeug anbringen. 6. Anhängerleuchten prüfen.
INSTRUCCIONES PARA REMOLQUE
1. Lea el manual del operador. 2. Use un enganche adecuado para la “capacidad
de peso bruto del vehículo” del remolque. 3. Enganche firmemente el remolque
al vehículo
de remolque. 4. Enganche las cadenas de seguridad en
forma cruzada. 5. Enganche al vehículo la cadena de emergencia
para averías. 6. Revise las luces del remolque.
INSTRUCTIONS DE REMORQUAGE
1. Lire le manuel de l’utilisateur. 2. Utiliser un attelage convenant au
poids
nominal brut de la remorque. 3. Arrimer solidement la remorque au véhicule
tracteur. 4. Poser les chaînes de sécurité en les croisant. 5. Fixer la chaîne
de remorquage au véhicule. 6. Vérifier les feux de la remorque.
2
MLTB Parts Manual
DO NOT wash with high pressure hoses,
7
power washers or
steam cleaners.
Water may collect
in unit causing
damage to electrical
components.
8
03755
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Part No. A0000268137 A0000660775 A0000491818 A0002490645 10000022772 10000023884 A0003708057 A0002490556 A0002739695 A0000116412 10000023234 A0000660449 A0003272271 A0003272266 A0000617188 A0000617187 A0004058886
UNIT DECALS – EXTERIOR
Qty Description
Notes
1
DECAL ENTANGLEMENT WARNING TRIANGLE
1
DECAL NOTICE MAST CABLE WINDING
1
DECAL HAZARD OVERHEAD-WIND-STORM-TOW
1
DECAL STOWED POSITION
4
DECAL ISO TIE DOWN POINT 35MM
1
DECAL OPERATOR MANUAL STORAGE
1
DECAL PRESSURE WASH HAZARD
2
DECAL FORKLIFT POCKET AND TIE-DOWN
1
DECAL GLT TOWING INSTRUCTIONS
3
DECAL DO NOT STEP
2
DECAL OVERHEAD LIFT POINT
1
DECAL ELECTRICAL HAZARD MEDIUM 55MM
1
DECAL OPERATION – MLTB (MANUAL)
1
DECAL OPERATION – MLTB (MANUAL)
2
REFLECTOR AMBER 2 X 3.5 SAE A PSA
2
REFLECTOR RED 2 X 3.5 SAE A PSA
1
DECAL, PROP 65 BUTADIENE
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3
UNIT DECALS – INTERIOR
11
WARNING
DO NOT retract outriggers with tower up.
WARNUNG
Nicht zurückziehen Ausleger mit Turm auf.
ADVERTENCIA
No retraiga estabilizadores con la torre de arriba.
ADVERTISSEMENT
Ne pas retirer les stabilisateurs avec la tour vers le haut.
1 2
10
1
Disconnect battery before servicing.
9
Vor der Instandsetzung die Batterieverbindungen lösen. Desconecte la batería antes de realizar el servicio técnico.
Débrancher la batterie avant de faire l’entretien.
A0000116413
Decals 1, 9 and 10 are located on top of the battery pack
2 1
3
DO NOT wash with water Water will cause damage to electrical components.
8
BATTERY DISCONNECT
4
DO NOT TURN OFF BATTERY UNLESS MODE SELECTOR SWITCH
IS IN THE “OFF” POSITION. TURNING OFF THE BATTERY WHILE
OPERATING CAN DAMAGE THE UNIT.
12
10000022308
6
7
4
6
MLTB Parts Manual
5
03756
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12
Part No. A0000660449 A0000631841 A0003708065 A0004042782 A0000631837 A0000617187 A0000116412 10000035617 A0000116413 A0000631840 A0002490669 10000022308
UNIT DECALS – INTERIOR
Qty Description
Notes
6
DECAL ELECTRICAL HAZARD MEDIUM 55MM
2
DECAL HIGH TEMP HAZARD MEDIUM 55MM
1
DECAL WASH HAZARD INVERTER
1
DECAL BATTERY DISCONNECT
1
DECAL CRUSH FROM RHT HAZARD MED 55MM
2
REFLECTOR RED 2X3.5 SAE A PSA
1
DECAL DO NOT STEP
1
DECAL, GROUND
1
DECAL NEG BATT DISCONNECT FOR SERVICE
2
DECAL WARNING CONSULT OMNL
1
DECAL DO NOT RETRACT OUTRIGGERS
1
DECAL CONNECTION LUG GND 32MM
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5
MAST, JUNCTION BOX AND LIGHTS TO UNIT
A B
2 1
C
11 9
1 24 16
12 13
15
34
25 26
2
5
6
5
7
8 9
10
16 17
21
18
19
23 22
20 21
13 14
00000
6
MLTB Parts Manual
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MAST, JUNCTION BOX AND LIGHTS TO UNIT
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 —
Part No. 60061
10000023259 A0001500722
60062 A0000221212
G052259 0D7119 A0001893908 G022304 60484 62221 60139 60386 60358 A0000098118
60237 70208B G036937 62054 68763 60270 60488 56610B 60375 0E6480 G075476
A0003754256
Qty Description
6
NUT, 10-32 NYLOCK, ZC
2
PLUG, 2.0 SQUARE X .14 GA TUBE, PLASTIC
1
ASSEMBLY, MAST BOX LED HARD WIRE
4
SCREW, 10-32 X .750 PAN PHILLIPS, G2
8
WASHER FLAT M12 X 37OD X 1.5THK NYLON
4
WASHER FLAT M12
4
NUT HEX LOCK M12-1.75 NY INS
4
ASSY LED LIGHT HARD WIRE 240W W/GRND
4
WASHER FLAT 1/2 ZINC
2
SCREW, .500-13 X 2.0 STANDARD HEX, G5
2
NUT, .500-13 NYLOCK, G5
5
SCREW, .375-16 X 1.50 HEX, G5
10 WASHER, .375 FLAT .993/.064
5
NUT, .375-16 NYLOCK, G5
1
ASSEMBLY, COIL CORD
4
WASHER, #10 FLAT .495/.036 ZC SAE
1
BRACKET, NIGHT WATCHMAN
2
SCREW PPHM #10-32 X 1
2
SCREW, 8-32X.500 PAN PHIL 18-8 SS
1
ASSEMBLY, NIGHT WATCHMAN
4
NUT, 8-32 NYLOCK
2
SCREW, 8-32X.750 PAN PHIL G2 ZC
1
COVER, DUSK TO DAWN SENSOR
2
CLAMP, TUBING – .312 LT DUTY
1
NUT HEX LOCK M4-0.7 NY INS
1
SCREW PPHM M4-0.7 X 16
1
TERM FERRULE INS TWIN 18 AWG 12MM RED
Notes
OPTIONAL FEATURES MAST WINCH COVER OPTION (If equipped):
A
60528
4
SCREW, .250-20X.625 SFLG HEX G5 ZC
B A0004064495
1
ASSY-PLATE-MANUAL WINCH
C A0000527662
1
STB COVER, MANUAL WINCH – MLT6/8S
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MLTB Parts Manual
7
LIGHT ASSEMBLY
2 1 11 12 10
8
4 3 8
5 6
7
9 10
11
5
1 2
MLTB Parts Manual
A
03758
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12
Part No. A0000092362 A0000188756
G020745 A0000416868 A0000188752
60027 A0000009451 A0001893906 A0000188739 A0000214354 A0000203130 A0001893904
Qty Description
2
END CAP, W DIFFUSER SLOT
4
SCREW, M4-0.7 X 8 SUNKEN HEX
2
SCREW PPHM M4-0.7 X 12
1
TRUNNION 240W/320W
4
WASHER, M10 ID X 25MM OD – NYLON
2
WASHER, M10 FLAT
2
NUT, M10-1.50 NYLOCK, G8.8
1
3 POS CABLE 2 WAY SPLITTER PARALLEL
8
NUT, M6-1.00 X 12 HAMMER
8
SCREW, M6-1.0 X 12 BHSC – BLACK
2
BRACKET TRUNNION TO FRAME 240W
1
ASSY LED 240W MODULE W/GROUND
LIGHT ASSEMBLY
Notes
OPTIONAL FEATURES DIFFUSER OPTION (If equipped):
A A0002723057
1
KIT DIFFUSER LENS LED 240W (4PC KIT)
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MLTB Parts Manual
9
MAST JUNCTION BOX ASSEMBLY
10000023482
9
8
10
3 3 2 1
3 2
4 6
5 2
7
2 3 3 3
03759
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 —
Part No. 12094 60755 15864 66102 66100
13749SRV 12109 60424
A0001500722 A0004496110
MAST JUNCTION BOX ASSEMBLY
Qty Description
1
BOX, JUNCTION
4
FITTING, STRAIGHT .750MNPT X .500FNPT,
6
STRAIN RELIEF, .500NPT WATER TIGHT
2
CONNECTOR, WAGO 5 POS
4
CONNECTOR, 2 POS WAGO
1
GASKET, JUNCTION BOX – HFI 281000
1
COVER, BOX, 2-GANG PLASTIC
4
SCREW, 6-32 X .750 PAN PHILLIPS, G2
1
ASSEMBLY, MAST BOX
1
DECAL MAST JUNCTION BOX G3 LED
Notes ITEMS 1-8
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MLTB Parts Manual
11
MAST ASSEMBLY
7 5
3
4
6 2 1
18 17
8 7 9
10
14
11
12 13
10 11
15 13 12
16
03760
12
MLTB Parts Manual
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Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 —
—
—
—
Part No. 60107 60375
A0000199129 60358 60386 60787 60352 31264B 63358 31225 33736 63325 31261B
35655
A0002848667 31247 31248 31277
A0002233216
Qty Description
1
SCREW .250-20X.750 SFLG HEX G5
1
CLAMP, TUBING .312 – LT DUTY
1
STB WELDMENT MAST CROSSARM
4
NUT, .375-16 NYLOCK, G5
8
WASHER, .375 FLAT .993/.064
1
NUT, .250-20 NYLK 18-8 SS
4
SCREW, .375-16 X 1.250 HEX, G5
1
WELDMENT, MAST – 1.50
16 SCREW, .250-20 X .625 HEX WASH HD
8
GUIDE
2
ASSEMBLY, PULLEY – VERTICAL MAST
4
PIN, CLEVIS .500 DIAMETER X 1.063 UL
1
WELDMENT, MAST – 2.25
1
PIN, CLEVIS .500 DIAMETER X 1.750 ZP
1
STB WELDMENT MAST 3.00
1
CABLE, .188 X 144 W/BALL SWEDGE
1
CABLE, .188 X 79.750 W/BALL SWEDGE
1
CABLE, .188 X 78.0 W/BALL SWEDGE
1
ASM CABLE MOLDED GROUND TERMINAL
MAST ASSEMBLY
Notes W/A0001500722 W/A0001500722
W/A0001500722
WINCH CABLE MIDDLE CABLE TOP CABLE
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MLTB Parts Manual
13
MAST ASSEMBLY – BOTTOM POST – MANUAL WINCH
2
1
3 4
4 4
24
25
23
5
6 7
12 18
22
21 20
19 18 17
16 15 14 13
8
9 10
11
03761
14
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Part No. 31225 63358 33736 63325 72116B 60067 60398 60247 31218B
10000018317 60584
A0002749456 60386 60206 60205 72127 60051
A0000764090 A0000945464
60268 60375 32922 62269 60703 15861
MAST ASSEMBLY – BOTTOM POST – MANUAL WINCH
Qty Description
4
GUIDE
8
SCREW, .250-20 X .625 HEX WASHER HEAD
1
ASSEMBLY, PULLEY VERTICAL MAST
3
PIN, CLEVIS .500 DIAMETER X 1.063 UL
1
CABLE GUARD, MANUAL WINCH
6
WASHER, #10 FLAT .435/.060 18-8 SS
6
SCREW, 10-32X.500 PAN PHIL18-8 SS
1
WASHER, .750 FLAT 2.020/.130
1
WELDMENT, MAST ROTATION TUBE
1
STZY WELDMENT T HANDLE
1
NUT, .750-10 NYLOCK, G5
1
STB WELDMENT MAST 4.00
3
WASHER. .375 FLAT .993/.064
3
WASHER, .375 SPLIT LOCK – HARDENED
3
SCREW, .375-16 X 1.0 HEX, G5
1
WINCH, MANUAL – 1500 LB, DUAL HANDLE
4
NUT, M4-.70 NYLK G8.8 ZC
2
LEVEL- SPIRIT
4
SCREW PFHM M4-0.7 X 25 18-8 SS
3
RIVET, .188 DIA X .126 TO .250 GRIP SS
3
CLAMP, TUBING – .312 LT DUTY
6
INSERT, THD #10-32 SPLINED .020-.130 GR
2
SCREW, .375-16X.75 STD HEX 18-8 SS, RED
2
WASHER, .375 SPLIT LOCK 18-8 SS
1
NUT, SPECIAL .500 NPT LOCK
Notes
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15
ELECTRICAL PANEL ASSEMBLY
23
23
25 23
24 23
16
26 1
2 3
4
5
6
2 3
7 19
8
9
10
11 12 9 10
17 20 21 22
18 13
14 22
15
21 22
20
21 20
16
13 14
13 14
03872
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 —
—
—
—
—
—
—
—
—
Part No. 0F5752C G052777 0D9784 A0002059576 A0003883175 A0003887651 G043107
A0003876973 G049811 0B2236 G049820 A0003415442 G043180 0E6480 A0004901145
A0004984020 055934G A0003774882 0K4118 G051713 G049226 G045770
60195 A0004281163 A0004240890 A0004166009 A0003876805 A0003876802 A0003876801
A0003876810 A0003876806 A0003876807 A0003876804 A0003876808 A0003876809
ELECTRICAL PANEL ASSEMBLY
Qty Description
Notes
1
RES WW 10R 5% 15W QK CONN
2
WASHER FLAT M3
2
NUT HEX LOCK M3-0.5 NY INS
1
ST03 PLATE RAIN PROTECTION
1
RELAY 60A 48VDC COIL NO
1
BATT DISC 2POLE 500A 48VDC RED PADLOCK
2
SCREW HHC M8-1.25 X 25 C8.8
1
RED POWER POST, 3/8″
4
WASHER FLAT M6
4
NUT HEX LOCK M6-1 NY INS
2
NUT HEX LOCK M8-1.25 NY INS
1
BREAKER 100A 48VDC PUSH BUTTON
6
WASHER FLAT M4
6
NUT HEX LOCK M4-0.7 NY INS
1
ASSEMBLY CONTACTOR 12VDC
1
ASSEMBLY CONTACTOR 48VDC
2
CLAMP STL/VNL .5 X .281 Z
1
BLACK POWER BLOCK
2
WASHER FLAT M8
6
WASHER FLAT M5
6
WASHER LOCK M5
6
SCREW HHC M5-0.8 X 10 C8.8
8
RIVET, .188 DIA X .375 TO .500 GRIP LRG FLANGE
1
ST03 TOP PLATE RAIN PROTECTION
1
SEAL RUBBER
1
PLATE RAIN PROTECTION
Item1-25
1
CABLE BD TO J(-) MLTB
1
CABLE BD TO CB1 MLTB
1
CABLE BP(+) TO BD MLTB
1
CABLE J(+) TO SC MLTB
1
CABLE J(+) TO CB1 MLTB
1
CABLE J(+) TO CSC MLTB
1
CABLE BP(-) TO BD MLTB
1
CABLE SC TO INV(+) MLTB
1
CABLE J(-) TO INV(-) MLTB
A0002502592 B
MLTB Parts Manual
17
ENCLOSURE ASSEMBLY (1 OF 2)
18 17 16
15
36 17 35
34 30
13
38 39 37
39 29
33
32
40 31
39
29
3
27
1
26
10 8
H
27
28 41
6 7 8 9
24
25
9
8
9
19
8
10 8
F
E
D
D
A C
B E
2
4 5
11 8 10
13
12
14 15
20 21 22
20 21 22
23
8 10
16 17 18
03870
18
MLTB Parts Manual
A0002502592 B
ENCLOSURE ASSEMBLY (1 OF 2)
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Part No. A0002106904
35282 10000022542
35293 60303 60237 60457 60243 61234 G027529 10000017357 66685 62086 35141B
10000017287 60729 G022129 60028 A0003887289 60696 60704 68070 36961
10000012597 A0003723822 68215 19351 10000017378 G049820 G070264 A0003723028
A0004166009 35216B G052212 60119 60404 A0002059578 G039253 G058653 G043107
A0000566363
Qty Description
Notes
1
ST03 WLDMNT LIFT STRUCTURE MLTB
6
SCREW, 10-24 X 3.0 FLAT HEAD PHILLIPS, SS
2
HINGE, OFFSET HOUSING LEAF – FRONT
2
BALL STUD, 10MM, .312-18
2
NUT, .312-18 NYLOCK, G2
6
WASHER, #10 FLAT .495/.036
6
NUT, M6-1.0 WELD, CLASS 5
10 WASHER, .250 FLAT .735/.060
4
SCREW, .250-20 X 2.750 STANDARD HEX, G5
6
NUT HEX LOCK 1/4-20 NY INS
1
STB BRKT GUIDE ENCLSR MTG LH
2
MOUNT,CBL TIE,FIR TREE,.25-.28DIA,.03-.27 GRIP
8
NUT, .312-18 U-CLIP – SHORT TYPE
1
BRACKET, MOUNTING FENDER – LEFT
2
FENDER PLSTC 13IN WHL TEXTRD BLK
8
WASHER, .375 FNDR 1.500/.090 ZC
12 WASHER LOCK SPRING 5/16 ZC
8
SCREW, .312-18 X 1.0 STANDARD HEX, G5
1
MAST SUPPORT COVER
4
WASHER, .250 FLAT .625/.050 18-8 SS U
4
WASHER, .250 SPLIT LOCK 18-8 SS
4
SCREW, .250-20X1.00 BTN HEX SS
2
ASSY, AMBER SIDE MARKER LIGHT
1
HOUSING FRONT TEXTRD WHT
1
MLTB FUEL PORT PLUG
5
MOUNT, CABLE TIE – ADHESIVE 1 IN SQUARE
2
SEAL, U-CHANNEL
1
STB BRKT GUIDE ENCLSR MTG RH
4
NUT HEX LOCK M8-1.25 NY INS
12 WASHER FLAT M10
1
ST03 SIDE SHIELD BRACKET
1
PLATE RAIN PROTECTION
1
BRKT, RH MTG, FENDER
6
SCREW HHC M10-1.25 X 25 C8.8
4
WASHER, .312 FLAT .875/.070
4
SCREW, .312-18X4.000 STD HEX G5 ZC
1
ST03 PLATE RAIN TOP PROTECTION INV
2
SCREW HHC M8-1.25 X 20 C8.8
8
WASHER FLAT M8
2
SCREW HHC M8-1.25 X 25 C8.8
6
NUT HEX LOCK M10-1.5 NYLOCK
OPTIONAL FEATURES TELEMETRY OPTIONS (If equipped):
A A0003944539
1
ST03 UNIVERSAL TELEMATICS MTG. BRACKET
B
68429
2
SCREW, .31-18X.75 FLG HEX G2 ZC SELF TAP
C
0D9784
2
NUT HEX LOCK M3-0.5 NY INS
D A0003944602
1
TRACKUNIT TU600-5
E
G052777
4
WASHER FLAT M3
F
G051717
2
SCREW HHC M3-0.5 X 10 C8.8
A0002502592 B
MLTB Parts Manual
19
ENCLOSURE ASSEMBLY (2 OF 2)
1
31
7
30
3 4
29
27 28
26 25
8
28 10
11 24
2 8 9
15 23 22
21
20
19 14 16
17
15
14
To chassis
18
12 13
14 15
5
A B F
C
E
E
D
6 5
7
B A
C
03763
20
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Part No. 35290 60269
A0001653096 60694 70216 35138 36962 60270 36964
10000012596 10000017348
35293 35137 60119 60303 35139 37178B 61066 62001 60146 60243 60457 60237
37012B 37123 10000017623 36914 62054 10000017682 10000022523 10000022543
ENCLOSURE ASSEMBLY (2 OF 2)
Qty Description
Notes
6
SCREW, 10-24 X 1.00 FLAT PHILLIPS, SS
2
WASHER, #8 FLAT .433/.036 ZC
1
LIGHT LICENSE PLATE W/ CONNECTORS
2
SCREW, 8-32 X .750 PAN PHILLIPS, SS
1
GASKET, KIT HANDLE, PUSH BUTTON
1
HANDLE, PUSH-BUTTON PADLOCK
2
ASSEMBLY, RED SIDE MARKER
4
NUT, 8-32 NYLOCK, CLASS 6
1
ASSEMBLY, CONTROLS LIGHT
1
BEZEL, CONTROL PANEL TEXTURED – BLACK
6
SCREW, D60-2.14 X 20TRWH
2
BALL STUD, 10MM, .313-18
2
GAS SHOCK, 120 LB
6
WASHER, .312 FLAT .875/.070
6
NUT, .312-18 NYLOCK, G2
1
LATCH, ROTARY
1
MOUNT, DOOR LATCH STRIKER
2
SCREW, .312-18 X 1.00 CARRIAGE SQUARE – SS
2
SCREW, .312-18 X 1.250 STANDARD HEX, G5
3
SCREW, M6-1.00X20 PAN PHIL G4.8 ZC
3
WASHER, .250 FLAT .735/.060
6
NUT, 10-24 NYLOCK, G2 ZC
6
WASHER, #10 FLAT .495/.036 ZC
1
WELDMENT, ENCLOSURE STRUCTURE
1
HANDLE, CONTROL BOX COVER
1
COVER, SLIDING CONTROL PANEL
1
SLIDE, CONTROL BOX COVER
4
SCREW, 8-32 X .500 PAN PHILLIPS – SS
1
HOUSING REAR TEXTRD WHT
2
HINGE, LEAF OFFSET HOUSING – REAR
2
HINGE OFFSET HOUSING KNURLED PIN
OPTIONAL FEATURES DIFFUSER STORAGE (If equipped):
A A0000277098
2
U-BOLT M6X1 SS
B
60047
4
NUT, M6-1.00 HEX NYLK CL8.8 ZC
C A0000277095
2
SPACER PLASTIC
D A0000277097
1
ASSY CORD ELASTIC MOUNTS AND KEEPER
E
G057058
4
SCREW HHC M6-1.0 X 55 C8.8
F A0000277086
1
STB BRACKET STORAGE DIFFUSED LENS
FIRE EXTINGUISHER KIT (If equipped):
—
14509
1
FIRE EXTINGUISHER – 5 LB
—
60620
2
SCREW, .250-20X1.000 STD HEX 18-8 SS
—
60696
4
WASHER, .250 FLAT .625/.050 18-8 SS USS
— A0000282723
1
STB WELDMENT FIRE EXTINGUISHER
—
G027529
2
NUT HEX LOCK 1/4-20 NY INS
GROUND ROD KIT (If equipped):
— A0004198478
1
GROUND ROD KIT
A0002502592 B
MLTB Parts Manual
21
CONTROL BOX ASSEMBLY
1
31
36 31
30 35 34 33
32 31
30
27
30
29
28
22
14
21
20 19
25
24
26
15
23
3
2
4
37 7
5 39 29 6
8
14
13 10
9 10 11
12
16
10
17 38
18
22 21 20 19
03871
22
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 —
30 31 32 33 34 35 36 37 38 39 —
—
Part No. 14139
A0001944336 A0002742397
CALL* A0002059562 A0003415460 A0003726498 A0003402730
14130 G080077
37017 36939 65285 G051715 A0003887269 66695 0C5141 A0003423389 G045757 0J7513
G049811 G092120 A0003886752 A0003887240 A0003377203 A0003415470 G051787
A0003415457 A0003771257 A0004174347 G051714 G052777 A0003415497 A0002248545
A0002248546 A0004036951 29759 G090987 37027 A0004654783 A0003383787
A0003383788
CONTROL BOX ASSEMBLY
Qty Description
Notes
1
BLOCK, TERMINAL – 12 POS, 30A, 600V
1
OVERLAY CONTROL PANEL
3
BOOT PUSH BUTTON CIRCUIT BREAKER 3/8-32
1
PRGMD DEEP SEA, DSEM835 V1.0
1
KNOB, POTENTIOMETER
1
BOOT CIRCUIT BREAKER TOGGLE CLR
1
ST03 BOX, CONTROL PANEL, MLTB
1
DECAL MLTB RECEPTACLE
1
RECEPTACLE, 120V/20A GFI (5-20R) UL 2003
6
SCREW PPHM M4-.7 X 20LG ZINC
1
COVER RECEPTACLE – WTHR PROOF 20A GFCI
1
COVER, RECEPTACLE – WEATHER PROOF 20/30A
1
RECEPTACLE 120V/15A INLET(5-15P) FLANGE
6
NUT HEX M4-0.7 G8 YEL CHR
IN CONTROL BOX
1
SEM-FAST BLACK LOCK NUT M20 X 1.5
1
CONN,DEUTSCH 12 POS RECEPT/PIN,FLANGE
1
CONN DEUTSCH GASKET 8/12 POS DT
1
ST03 CONTROL BOX BACK PLATE
10 SCREW HHC M6-1.0 X 25 C8.8
10 WASHER LOCK M6 CLEAR ZINC
10 WASHER FLAT M6
10 NUT LK TRIC M6X1.0 (.027-.165 GRIP) Y/Z
1
SEM-FAST CONDUIT GLAND 90° G M20X1.5
1
M20 CABLE GLAND, 5308 SERIES
1
CABLE GLAND M20 X 1.5 NUT LT. GREY
1
48VDC/12 VDC CONVERTER
2
SCREW HHC M4-0.7 X 16 C8.
1
30 AMP HANDLE BREAKER
1
KIT, VOLT ADJ 25K 1W POT W/ WIRE & CONN
W/HARDWARE
1
POT SEAL 1/4 SHAFT 3/8 THREAD
8
NUT HEX M3-0.5 G8 CLEAR ZINC
8
WASHER FLAT M3
1
SELECTOR SWITCH
1
BREAKER, 3A,1 POLE PUSH BUTTON
1
BREAKER, 10A, DC, 1 POLE PUSH BUTTON
1
BREAKER 15A 1 POLE PUSH BUTTON
1
RELAY,12V COIL,120-240 VAC RATED
4
SCREW PPHM M3-0.5 X 12
4
SCREW, 10-12X.500 PAN PHIL PLASTITE ZC
1
POT SEAL 1/4 SHAFT N9033
1
HARN CTRL BOX MLTB
1
HARN MAIN MLTB
Note: *To order replacement controller, contact Generac Mobile with unit serial number
A0002502592 B
MLTB Parts Manual
23
DRIVERS AND BATTERY CHARGER TO UNIT
A B
G
E
27
D C
B
26
19
12 25 24
19
18 16
12
23 22 21
20
F 1 2
10
9 8
11
4
4
5
6
3 7
3 8
17 16 15
14
12 12
13 13
24
MLTB Parts Manual
03765
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 —
Part No. A0003141221 A0003377203 A0003377261 A0002109380 A0003891724
A0003886742 A0003887269 A0003141212
66100 66102 G091526 G058653 G049820 A0002059577 0D9784 G052777 A0000098339
G053883 G043107 A0002059579 G051787 G022264 G043180 G082025 A0002049705
A0001379587 A0002373323 A0003876799
DRIVERS AND BATTERY CHARGER TO UNIT
Qty Description
Notes
2
CABLE GLAND M20 X 1.5 LT. GRE
2
CABLE GLAND M20 X 1.5 NUT LT. GREY
9
CABLE GLAND M16 X 1.5 NUT LT. GREY
9
CABLE GLAND M16 X 1.5 LT GREY
1
SEM-FAST, O-RING FOR NW13 TUBE
1
SEM-FAST CONDUIT GLAND STRAIGHT M20X1.5
1
SEM-FAST BLACK LOCK NUT M20 X 1.5
1
JUNCTION BOX, ALTECH 127-410
4
CONNECTOR, 2 POS WAGO
6
CONNECTOR, WAGO 5 POS
4
SCREW PPHM M5-0.8 X 12 ZNC
12 WASHER FLAT M8
6
NUT HEX LOCK M8-1.25 NY INS
1
ST03 PLATE UNDER CHASSIS
4
NUT HEX LOCK M3-0.5 NY INS
8
WASHER FLAT M
1
STRAIN RELIEF 7 PIN CIRCULAR CONNECTOR
4
SCREW HHC M3-0.5 X 16 C8.8
6
SCREW HHC M8-1.25 X 25 C8.8
1
ST03 BRKT MOUNT DC TO DC AND BATT
16 SCREW HHC M4-0.7 X 16 C8.8
16 WASHER LOCK SPRING #8 ZC
16 WASHER FLAT M4
4
NUT HEX LOCK M5-0.8 NYINS ZINC
4
LIGHT DRIVER, HLG 320H-48AB
16 NUT LOCK TRIC M4 X 0.7 Y/ZNC HD
1
ST03 WELDMENT BRACKET DRIVER
1
HARN CC TO DJB MLTB
A0002502592 B
MLTB Parts Manual
25
INVERTER FRAME ASSEMBLY
3 2
R
D
1
D
26
27 24 25
14
D
23 22
21 8 20
14 19
17 14 18
4
5
9
8
13
15
14
16
Q C B A
17
E F
G
N P
H J
K
L
6 8
7 8
9
10
9
8
12 8 11
03883
26
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 —
—
—
—
—
—
—
Part No. Call*
G058653 G049820 A0002090960 0D2414 G042568 055934A G049811 0A1703 A0002044799
G045757 page 22 A0000566363 G070264 A0000221212 A0002059574 0G9418 10000006634
G046525 G049721 A0002834497 A0002044798 A0003414433 G077951 0D6142 G022717
A0003982493 A0004521454
66685 G077211 0A5373F A0003876809 A0003876808 A0004013077
INVERTER FRAME ASSEMBLY
Qty Description
1
INVERTER, COTEK SD3500-148
4
WASHER FLAT M8
4
NUT HEX LOCK M8-1.25 NY INS
4
STUD/PLATE MOUNTS M8 X 1.25 X 14
4
SCREW HHFC M8-1.25 X 35 G8.8
4
SCREW HHC M6-1.0 X 20 C8.8
1
CLAMP STL/VNL .62 X .281 Z
26 WASHER FLAT M6
13 NUT HEX LOCK M6-1.0 NY INS
1
ST03 WLDMNT LEFT BRACKET FRAME INV
5
SCREW HHC M6-1.0 X 25 C8.8
1
ASSEMBLY, CONTROL BOX
2
NUT HEX LOCK M10-1.5 NY INS
8
WASHER FLAT M10
2
WASHER FLAT M12 x 37OD x 1.5THK NYLON
1
ST03 WLDMNT RIGHT BRACKET FRAME
2
PIN QUICK RELEASE 3/8 DIA
2
SCREW HHC M10-1.5 X 50 C10.9 FT
2
NUT HEX M10-1.25 G8
4
SCREW HHC M6-1.0 X 35 C8.8 CLR
4
STUD/PLATE MOUNTS M6 X 1.0 X 11.5
1
ST03 WELDMENT FRAME INV
1
ASSEMBLY, 23A 110V CHARGER
2
SCREW SHC M10-1.25 X 90 C10.9
2
SCREW PPHM M4-0.7 X 40
1
GROMMET 5/8 X 1/16 X 1/2
1
ST03 INVERTER GUARD
4
GROUND STRAP 8 X 1.5
1
MOUNT,CABLE TIE.25-28DIA.031-.27 GRIP
1
LUG DIS F-FST 22-18AWG BR/TI
1
WIRE 300V 20AWG BLK
1
CABLE J(-) TO INV(-) MLTB
1
CABLE SC TO INV(+) MLTB
3
FUSE ATM 58VDC 3A VIOLET
Notes
w/0G5445 (1) W/A0002090961
A0002502592 B
MLTB Parts Manual
27
LIFT STRUCTURE AND BATTERY ASSEMBLY
4
3 5
2 1
2 11 12
26
7 7 8
9 10
13 14 15
6 2
16
17
18
19
20 21
22
03767
28
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 —
Part No. A0003401835
G058653 39660B 63325 A0002106904 G049820 0D6029 36988 G059981 G070264
A0002106903 G039253 G022241 G022237 0G3787 CALL* A0002447133 G058653 G067989
A0003748825 0H1781C A0000566363 A0004013077
LIFT STRUCTURE AND BATTERY ASSEMBLY
Qty Description
Notes
4
SCREW HHC M8-1.25 X 70 C10.9
16 WASHER FLAT M8
2
BAR, CHASSIS SUPPORT
1
PIN, CLEVIS- .500 DIA X 1.063 UL, ZP(SLI
1
ST03 WLDMNT LIFT STRUCTURE MLTB
8
NUT HEX LOCK M8-1.25 NY INS
2
SCREW HHTT M6-1.0 X 16 ZYC
1
MANUAL HOLDER, 4 IN DIA. BLACK FOOT MTG
4
SCREW HHC M10-1.5 X 30 C10.9
4
WASHER, FLAT M10
1
ST03 PLATE MOUNT BATTERY ON LIFTING BAIL
4
SCREW HHC M8-1.25 X 20 C8.8
2
NUT HEX 3/8-16 STEEL
2
WASHER LOCK 3/8
2
WASHER FLAT .41ID .94OD .12THK
1
PRGMD BATTERY LILON 48DVC 444AH V1.0
1
RUBBER SHEET .188X25.6X60A DUROMETER
4
WASHER FLAT M8
4
NUT HEX FL WHIZ M8-1.25
1
ST03 BRKT/CNTRL BOX MLTB
4
BOLT CARRIAGE M8-1.25 X 25MM
4
NUT HEX LOCK M10-1.5 NY INS
2
FUSE ATM 58VDC 3A VIOLET
Note: *To order replacement battery, contact Generac Mobile
A0002502592 B
MLTB Parts Manual
29
TRAILER ASSEMBLY
1
33 2
4
3 5 6
30 26
27
26 29
32 31 24
23
25 24
23 22
23 23 22
16 28
1
21 20
34
7 8
10
9
11
12
13
13 35 14
3 2
15 1
15 17
17 16
18
19
03878
30
MLTB Parts Manual
A0002502592 B
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35 —
—
—
Part No. 72126
70230ZY 36869
G027529 72128 73196 36890
A0000087390 36960 60694
10000021817 G052898 G058653 G049820 60503 60504 19637 15976B 60096 34760 23367
G052623 G052259 0D7119 17969B G022304 16830 33943 50215 62221 16143 60268
A0004240880 G067989 0H1781C 68348 68324
A0004009710
TRAILER ASSEMBLY
Qty Description
Notes
3
JACK, TOP WIND – 1200 LB, TUBE MOUNTED
2
WELDMENT, OUTRIGGER TUBE
2
GUIDE BLOCK (MOLDED) – OUTRIGGER
4
NUT HEX LOCK 1/4-20 NY IN
2
PAD/STOP, WEAR – OUTRIGGER
4
SCREW, .250-20 X 2.25 SOCKET HEAD
2
SPRING PIN, HANDLE
4
INSERT RIBBED #8-32 .080-.130 FRIP CLOSE
2
ASSEMBLY, TAIL LIGHT
4
SCREW, 8-32 X .750 PAN PHILLIPS
1
STB WLDMNT LT CHASSIS MLT6S W LTS
2
SCREW HHC M8-1.25 X 100 C8.8
4
WASHER, FLAT M8
2
NUT HEX LOCK M8-1.25 NY INS
6
SCREW, SHACKLE, .562-18 X 3.00 STD HEX, G5
6
NUT, .562-18 LOCK HEX, G5
4
PLATE, SHACKLE BRACKET – 3.125″
2
WHEEL, ST175/8013 – 1360 LB
10 NUT, .500-20 LUG, G5
1
AXLE, 2200LB 47TC 35SC
2
CHAIN, SAFETY – 7800 LBS RATED
3
SCREW HHC M12-1.75 X 100 PC8.8
10 WASHER FLAT M12
3
NUT HEX LOCK M12-1.75 NY INS
1
WELDMENT, TILT TONGUE
4
WASHER FLAT 1/2 STEEL ZINC
1
COUPLER, 2.00 BALL/2.50 CHANNEL
2
PIN, LOCKING .500 X 3.50
2
SCREW, .500-13X4.000 STD HEX G5 ZC
2
NUT, .500-13 NYLK G5 ZC
2
CLAMP, TUBING – .500
2
RIVET, .188 DIA X .126 TO .250 GRIP SS
1
RUBBER MAT SPLASH GUARD
1
NUT HEX FL WHIZ M8-1.25
1
BOLT CARRIAGE M8-1.25 X 25MM
1
HARNESS, TRAILER WIRING, TANDEM TOW
1
HARNESS, TRAILER ENCLOSURE FRONT
1
HARN TRAILER REAR MLTB
A0002502592 B
MLTB Parts Manual
31
TANDEM TOW / HITCH OPTIONS
D C
A
3
1 2 7
2
13 12 11 10 9
C B
CRGORSSAPADCVETOEDAUDNGNHDTRIERAGYVMHE1TWL5OA2YMW5P4SM5HPPMEHPEHDS:
4
4 4 2 7
8
5
2 6
D C
E
C F
D C
G
C B
D
H
C
CH B
J
32
MLTB Parts Manual
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A0002502592 B
TANDEM TOW / HITCH OPTIONS
Item
Part No.
Qty
1
60139
4
2
60386
8
3
50877
1
4
61129
1
5
39646B
1
6
60205
4
7
60358
4
8
60525
2
9
60269
2
10
16143
2
11
25515B
1
12
60236
2
13
G022471
2
—
60195
2
—
68348
1
OPTIONAL FEATURES COMBO HITCH (If equipped):
A
34792ZC
1
B
50215
2
C
G022304
4
D
62221
2
Description SCREW, .375-16X1.500 STD HEX G5 ZC WASHER, .375 FLAT .993/.064 ZC DECAL, TANDEM TOW MLT6/8S BALL, 2.00 IN – 1.00 SHANK, LOW RISE HITCH, TANDEM TOW, MLT6/8 SCREW, .375-16X1.000 STD HEX G5 ZC NUT, .375-16 NYLK G5 ZC SCREW, 8-32X1.500 PAN PHIL G2 ZC WASHER, #8 FLAT .433/.036 ZC CLAMP, TUBING – .500 PLATE, MOUNTING, CONN, MLT6/8S TANDEM TO WASHER, #8 SPLIT LOCK ZC NUT HEX
8-32 STEEL RIVET, .188 DIA X .375 TO .50 GRIP FL ZC HARN,TRAILER WIRING, TDM
TOW
Notes
WELDMENT, COMBO HITCH – 2.50 TONGUE SCREW, .500-13 X 4.0 STANDARD HEX, G5 WASHER FLAT 1/2 NUT, .500-13 NYLOCK, G5
BULLDOG HITCH 2.00 (If equipped):
C
G022304
4
WASHER FLAT 1/2
D
62221
2
NUT, .500-13 NYLOCK, G5
E
13003B
1
WLDMNT,CPLR,2 INBALL/3.00 CHANNEL
F
60376
2
SCREW, .500-13 X 4.5 STANDARD HEX, G5
LUNETTE RING HITCH (If equipped):
B
50215
2
SCREW, .500-13 X 4.0 STANDARD HEX, G5
C
G022304
4
WASHER, .500 FLAT
D
62221
2
NUT, .500-13 NYLOCK, G5
G
16835B
1
WELDMENT, LUNETTE RING – 3.0 X 1.0 RING/2.50
BULLDOG HITCH 2.312 (If equipped):
B
50215
2
SCREW, .500-13 X 4.0 STANDARD HEX, G5
C
G022304
4
WASHER, .500 FLAT
D
62221
2
NUT, .500-13 NYLOCK, G5
H
12155B
2
SPCR, COUPLER – BLACK
J
17807B
1
COUPLER, 2.312 BALL/3.00 CHANNEL
ADAPTOR (If equipped):
— A0004405340
1
ADAPTER OPTION FLAT 4 TO ROUND 7 SPADE
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MLTB Parts Manual
33
RECOMMENDED SPARE PARTS – ELECTRICAL
1
2
3
4
5
6
7
8
9
10
11
03875
34
MLTB Parts Manual
A0002502592 B
RECOMMENDED SPARE PARTS – ELECTRICAL
ELECTRICAL 1. BREAKER,3A,1 POLE PUSH BUTTON………………………………………….. A0002248545 2.
BREAKER,20A,1 POLE PUSH BUTTON………………………………………… A0002256099 3. BREAKER,10A, DC,
1 POLE PUSH BUTTON…………………………………. A0002248546 4. 30 AMP HANDLE BREAKER
……………………………………………………….. A0003415457 5. SELECTOR SWITCH
…………………………………………………………………… A0003415497 6. RECEPTACLE, 120V/20A GFI (5-20R) UL
2003………………………………………….. 14130 7. RECEPTACLE 120V/15A INLET(5-15P)
FLANGE………………………………………..65285 8. ASSEMBLY CONTACTOR 12VDC COIL 100A
………………………………….A0004901145 9. ASSEMBLY CONTACTOR 48VDC COIL 100A …………………………………
A0004984020
10. BREAKER 100A 48VDC PUSH BUTTON ……………………………………….. A0003415442 11. 125/250V
3P/4W FLANGED INLET L14-30P ………………………………………………. 65529 12. HANDHELD BATTERY
TESTER (NOT SHOWN)…………………………………MGUPN401 13. FUSE ATM 58VDC 3A – VIOLET (NOT
SHOWN) …………………………….. A0004067399
A0002502592 B
MLTB Parts Manual
35
RECOMMENDED SPARE PARTS – MAST AND LIGHTS
1
2
3
4
5
6
7
8
9
10
03769
36
MLTB Parts Manual
A0002502592 B
RECOMMENDED SPARE PARTS – MAST AND LIGHTS
ENCLOSURE 1. GAS SHOCK …………………………………………………………………………………. 35137
MAST 2. ASSY LED LIGHT HARD WIRE 240W W/GRND………………………………… A0001893908 3. 3 POS
CABLE 2 WAY SPLITTER PARRALLEL………………………………….. A0001893906 4. LIGHT DRIVER, HLG
320H-48AB…………………………………………………….. A0002049705 5. CABLE, 79.75 IN
……………………………………………………………………………. 31248 6 CABLE, 78 IN
………………………………………………………………………………… 31277 7. CABLE, 144 IN
………………………………………………………………………………. 31247 8. COIL CORD ASSEMBLY
…………………………………………………………………. A0000098118 9. WINCH, MANUAL,1500LB,DUAL HANDLE
……………………………………….. 72127
JACKS 10. JACK, TOP WIND, 1200 LB …………………………………………………………….. 72126
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This Page Intentionally Left Blank
38
MLTB Parts Manual
A0002502592 B
Part No. A0002502592 Rev. B 08/17/2023
©2023 Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc.
Generac Power Systems, Inc. S45 W29290 Hwy. 59, Waukesha WI 53189 GeneracMobileProducts.com 844-ASK-GNRC 844-275-4672
References
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