N P S Company Y6000eco NPS Generator Installation Guide
- June 14, 2024
- N P S Company
Table of Contents
Y6000eco NPS Generator
Product Information
Specifications
- Model: Y6000eco
- Manufacturer: N.P.S. Company, LLC
- Designed for: Recreational vehicles (RVs)
- Power Source: Generator
- Features: AC Power, Air Intake, Air Outflow
Product Usage Instructions
Safety
It is important to follow the safety instructions to ensure the
safe operation of the NPS Generator Model Y6000eco:
-
DANGER: Immediate hazard that could result in
death or extreme bodily injury. Pay close attention to these
warnings. -
WARNING: Hazard level between caution and
danger. Failure to avoid these hazards could result in death or
serious bodily injury. -
CAUTION: Potential hazard that may result in
minor or moderate bodily injury. Take precautions to avoid these
hazards.
Prohibition
Do not attempt to service or repair the Generator in the
presence of open flames, arc producing equipment, sparks, pilot
lights, or electrical switches.
Safety Shutdown Procedures
Prior to working on live electrical equipment, visually inspect
all Generator mounting components (Exhaust Assembly, Service Access
Door, Fuel Connections, Electrical Connections, Remote Control
Panel) every ten (10) hours of operation.
Generator Limitations
The NPS Generator Model Y6000eco is not designed to be a primary
source of power for life support systems or devices. It can support
temporary operating or charging of recreational or battery-powered
components.
Getting to Know Your Generator
The NPS Generator Model Y6000eco is equipped with the following
features:
- Generator Casing
- Generator Service Access Door
- Location of Air Intake and Air Outflow
Service and Maintenance
Refer to the NPS Generator Model Y6000eco Owner’s Guide for
detailed instructions on servicing and maintaining the
generator.
Frequently Asked Questions (FAQ)
Q: Can the NPS Generator Model Y6000eco be used as a primary
power source for life support systems?
A: No, the generator is not designed for use as a primary power
source for life support systems. It can only support temporary
operating or charging of recreational or battery-powered
components.
Q: What should I do before working on live electrical
equipment?
A: Before working on live electrical equipment, visually inspect
all Generator mounting components every ten (10) hours of
operation.
Q: Can I service or repair the Generator myself?
A: It is not recommended to attempt servicing or repairing the
Generator yourself. Seek professional assistance for any service or
repair needs.
OWNER’S GUIDE
Model Y6000eco
Introduction
Welcome to N.P.S. Company, LLC’s (NPS) Owner’s Guide (Guide) for the NPS
Generator Model Y6000eco (Generator). These Generators are designed with your
comfort and ease in mind. NPS is proud to provide these Generators to enhance
your experience in the outdoors and the wild places of this planet.
NPS is dedicated to ensuring you will be able to focus on the adventures at
hand and will have peace of mind knowing your recreational vehicle (RV) will
have Generator power when and where you need it.
This Guide will provide you with an overview of the safety issues and
precautions you will need to be aware of while operating, maintaining and
storing the Generator with your RV. Safety is of utmost importance and failure
to follow this Guide may result in performance degradation of the Generator
and extreme bodily injury to the owner. The Safety section below is followed
by information, photos and details specific to your Generator to help you make
the most of your adventures and prolong the life of your unit.
This Guide should be used for NPS Generator Model Y6000eco only.
A. Safety
A.1 Throughout this Guide, you will see several warnings repeated to alert the
Generator owner or operator to existing and potential hazards. These warnings
are in place to ensure the safety of the Generator owner or operator. A.2
Safety is of utmost importance and failure to follow the procedures as set
forth in this Guide could result in performance failure of the Generator and
severe bodily injury or death to the owner or operator. A.3 These warnings
will include:
DANGER: Indicates an immediate hazard, which if not avoided, will result in
death or extreme bodily injury to installer or operator.
WARNING: Indicates a hazard level between caution and danger and indicates a
hazardous situation, which if not avoided, could result in death or serious
bodily injury to installer or operator.
CAUTION: Indicates a potential hazard, which if not avoided may result in minor or moderate bodily injury to installer or operator.
A.4 Other words requiring attention and/or action, as stated include:
HAZARD ALERT
SAFETY INSTRUCTIONS
PROHIBITION INFORMATION
MANDATORY ACTION SAFETY PROCEDURES
SAFETY SHUTDOWN PROCEDURES ATTENTION
A. Safety
PROHIBITION A.5 Do not attempt to service or repair Generator:
· Unless you are mechanically knowledgeable and experienced or are being
supervised by a qualified technician
· When physically tired or mentally weary · If alcohol has been consumed
within previous twenty-four (24) hour period · If drugs have been consumed or
administered, including prescription drugs which in
any way alter normal physical functioning or mental capacity with-in previous
twentyfour (24) hour period · While smoking · If children or pets are in close
proximity to service or maintenance area · While wearing jewelry on hands,
wrists or around neck · While wearing loose clothing which could fall into or
be caught by moving parts in, or around Generator · While Generator is running
MANDATORY ACTION
A.6 Required prior to commencement service or maintenance: · Locate and keep
multi-class ABC fire extinguishers within reach of RV and readily available at
all times · Determine, locate and wear personal protective equipment (PPE)
necessary for Generator service and maintenance, including but not limited to
safety glasses, as required by NPS · Verify negative (-) battery cable is
disconnected at the battery (or batteries), prior to preforming maintenance.
Always disconnect the negative (-) battery cable first and only reconnect it
after maintenance or repairs have been fully completed to prevent unplanned
starting or arcing while working on the Generator · Locate and identify all
moving parts including fans, belts, pulleys, hinged covers, etc., to raise
awareness of potential hazard areas in and around the Generator · When working
in an enclosed space, locate and verify operational carbon monoxide and smoke
detector(s) in the service area
A. Safety
HAZARD ALERT A.7 Gasoline is flammable and explosive: · Keep multi-class ABC
fire extinguisher(s) within reach and readily available
throughout the service or maintenance process · Do not smoke or permit others
to smoke at or near repair or maintenance location · Any rags soiled with
gasoline or oil must be discarded in fire proof container · Routinely check
for leaks and collections of gasoline pooling in the service area · Secure and
shield fuel lines separately and away from electrical wiring and/or ignition
wiring to prevent accidental fire and/or explosion · Keep all ignition sources
away from fuel lines including:
o open flames o arc producing equipment o sparks o pilot lights o electrical
switches
DANGER A.8 Engine Exhaust: Gasoline-powered engines and tools present a
serious health hazard. They produce high concentrations of carbon monoxide
(CO). CO is a poisonous gas that can cause illness, permanent neurological
damage and death. CO is colorless, odorless, and non-irritating and therefore
can overcome exposed persons without warning. CO can rapidly accumulate (even
in areas appearing to be well ventilated). A.9 Review
cdc.gov/niosh/topics/co/default.html for additional precautions and
recommendations regarding “Carbon Monoxide Hazards from Small Gasoline Powered
Engines” A.10 Read and understand the OSHA Fact Sheet and Quick Reference
Sheet for Carbon Monoxide Poisoning
https://www.osha.gov/OshDoc/data_General_Facts/carbonmonoxide-factsheet.pdf
https://www.osha.gov/Publications/3282-10N-05-English-07-18-2007.html
A. Safety
A.11 Failure to follow the service and maintenance procedures as set forth in
this Owner’s Guide may void NPS’ Limited Warranty and result in death or
extreme bodily harm to owner or operator A.12 Do not operate Generator in an
enclosed space such as a garage or storage stall A.13 Ensure RV is equipped
with working CO detector A.14 Verify CO and smoke detector(s) are functioning
properly while the Generator is operating A.15 Inspect entire Exhaust Assembly
and Exhaust Support Strap and verify fittings are tight and secure and pipe
opening is free of debris or other obstructions at initial start-up and after
every ten (10) hours of operation A.16 Inspect and ensure CO and/or smoke
detectors are operating properly at every start-up and replace batteries at
intervals recommended by CO detector manufacturer for RVs
DANGER A.17 Generator Voltage Arc-Flash and Electrical Shock Hazard MANDATORY
ACTION: Prior to performing any work on the Generator, all electrical
connections must be identified and designated as either energized or non-
energized to all service team members. Verification of energized or non-
energized connection(s) or surfaces must be constantly monitored by a
qualified technician A.18 Test equipment shall be used to ensure that
electrical parts and circuit elements have been de-energized prior to
performance of any and all Generator service or maintenance A.19 Testing
instruments and equipment shall be visually inspected for external defects or
damage before being used to determine de-energization (29 CFR 1910.334(c)(2))
A. Safety
DANGER A.20 Generator Voltage Arc Flash and Electrical Shock Hazard: Prior to
working on live electrical equipment:
· Disconnect shore power to RV · Disconnect negative (-) terminal battery or
batteries · Remove any metal or conductive apparel. Articles of jewelry and
clothing such as
metal: watch bands, bracelets, rings, keychains, necklaces, ear or other metal
piercings, metalized aprons, cloth with conductive thread, or metal headgear
shall not be worn. (29 CFR 1910.333(c)(8)) · NPS recommends working on a dry
non-conductive material · Ensure clothes, hands and hair are dry A.21
Condition specific PPE, including safety glasses, must be worn to protect eyes
and face from electric arcs, flashes or from flying objects resulting from an
electrical explosion
A.22 Use only tools with non-conductive and/or non-combustible covered handles
A.23 Electrical connections shall be made by a qualified person experienced
and familiar with construction and operation of electrical equipment and the
hazards involved. Qualified persons are intended to be only those well
acquainted with and thoroughly conversant in electric equipment and electrical
hazards involved with work being performed A.24 Review placard and warnings on
Generator for amperage and voltage information to protect installers and
operators from hazards which could cause injury due to electric shock, burns
or failure of electrical components.
A.25 Visually inspect all Generator mounting components (Exhaust Assembly,
Service Access Door, Fuel Connections, Electrical Connections, Remote Control
Panel) every ten (10) hours of operation.
A.26 NPS’ Generator is not designed to be a primary source of power for life
support systems or devices but can support temporary operating or charging of
recreational or battery powered components.
B. Getting to know your Generator
B.1 NPS Generator Models Y6000eco are designed with the following features and
benefits:
· Partnered with and Powered by Yamaha · NPS’ Yamaha-backed 3 year/2,000-hour
limited warranty · Pure sine wave inverter technology providing clean, safe
and stable power · Enhanced fuel efficiency · Patented, advanced cooling
system · Improved muffler design for even less noise · Integrated pull-start ·
Hand-held remote-start keyfob · Largest Network of Service Locations
B.2 NPS Generator(s) provides AC Power to applicable components
B.3 This Guide will walk you through the following features and attributes of
the NPS Generator Models Y6000eco, where they can be found, how they work, how
to operate and when to service
· NPS Generator See Exhibit 1 · Generator Components Located within Service
Access Door See Exhibit 2 · Generator Exhaust Assembly See Exhibit 3 ·
Generator Base See Exhibit 4
o Location of Air Intake and Air Outflow
· Generator Fuel Line and Vapor Purge Line See Exhibit 5 (applicable to
nonpowered RV installations)
· Never store anything underneath or around the bottom or front of the
Generator. Lack of a proper ventilation parameter may cause the Generator to
overheat and/or ignite tall grass, vegetation or other objects in proximity to
the running Generator. This presents a fire hazard which could ignite from hot
exhaust pipe assembly, fumes and vapors and result in death or extreme bodily
harm to the Owner or Operator.
· Maintain a proper ventilation parameter extending 914.4 mm or (3′) in all
directions from all manufacturer installed Generator components.
B. Getting to know your Generator
B.3 (continued) · Pre-Start Check and Inspection · Starting and Operating the
Generator · Maintenance Requirements · Trouble Shooting · NPS’ Limited
Warranty · Specifications · Maintenance Record
Exhibit 1 – NPS Generator
Generator Casing
Generator Service Access Door
Generator Service Access Door (closed position)
Generator Model Number
Warning Tags
Generator Base
Warning Labels
Generator Nameplate
Warning
NPS’ TEI United States and Canada Certification Mark
C. Generator Components Located within Service Access Door
C.1 Generator Components Located within Service Access Door See Exhibit 2 ·
Fault Indicator Lights · Output Indicator Lights · Carburetor Fuel Drain ·
Carburetor · Hand-held Remote-Start Keyfob (NPS original transport location) ·
Automatic Engine Choke · Engine Air Filter Housing · Emergency Pull-Start
Handle · Generator Service Access Door Opening · Warning Labels · Engine Oil
Dipstick · Engine Oil Drain Plug · Control Panel · Nameplate · NPS’ TEI United
States and Canada Certification Mark · Master 12Volt Power Switch · 12Volt
Battery Connection (Positive) (+) · 12Volt Circuit Breaker
C.2 Nameplate provides the following information See Exhibit 2 · Manufacturer
Name and Contact Information · Emissions Control and Compliance · Generator
Model Number · Serial Number · Rating · Voltage · Required Fuel: Unleaded
Gasoline
C. Generator Components Located within Service Access Door
C.3 Control Panel See Exhibit 2 · Start/Stop Prime Switch · Oil Alert fault
indicator light · Overload Alarm fault indicator light · AC1 output indicator
light · AC2 output indicator light · Locater arrows for the 30amp AC Circuit
Breaker
C.4 Warning Labels are located on and around the Generator to alert the Owner
to location specific hazards associated with operating, servicing and
maintaining the Generator. See Exhibit 1, Exhibit 2 and Exhibit 3
Exhibit 2 – Generator Components Located within Service Access Door
Fault
Indicator Lights Carburetor
Fuel Drain
Hand-held Carburetor
Remote-Start Keyfob (NPS original
Automatic Engine Choke
transport location)
Engine Air Filter Housing
Generator Service Access Door Opening
Emergency
Pull Start
Engine Oil
Control
Dipstick
Generator
Service Access
Door Opening
Engine
Output Indicator Lights
Oil Drain
Plug
Master 12Volt Power Switch
Warning Labels
Nameplate (inside door)
12 Volt Battery 12 Volt
Connection Circuit
NPS’ TEI
(Positive) (+) Breaker
United States and Canada
(inside
Certification Mark
door)
Exhibit 4 – Generator Base
Mounting Holes of Rubber Isolation Feet
Exhaust Assembly Muffler and Port
Front of Generator
Generator Service Access Door
Purge Line Fuel Line
Air Outflow (arrows indicate outflow direction)
Mounting Holes of Rubber Isolation Feet
Air Intake (arrows indicate direction of airflow)
Exhibit 5 – Generator Fuel Line and Vapor Purge Line
Vapor Purge Line (Capped at Factory)
Fuel Line
12 Volt
Electrical Harness Connecting Generator to RV
D. Pre-Start Check and Inspection
D.1 Battery and Battery Connections Verify there is sufficient battery
voltage. Ensure all battery connections are clean of any acid build-up and
battery cable nuts are securely fastened.
D.2 Locate, Open and Secure the RV Generator Compartment Door
D.3 Locate, Open and Remove Generator Service Access Door and set aside while
performing remainder of Pre-Start Check and Inspection D.4 Oil Level
· Ensure RV is on a level surface · Remove the engine oil dipstick from engine
· Wipe off all excess oil from dipstick · Re-insert engine oil dipstick
without threading in dipstick · Immediately remove and verify oil on dipstick
is at FULL mark
D.5 Fuel Level and Connections · Never store anything underneath or around the
bottom or front of the Generator. Lack of a proper ventilation parameter may
cause the Generator to overheat and/or ignite tall grass, vegetation or other
objects in proximity to the running Generator. This presents a fire hazard
which could ignite from hot exhaust pipe assembly, fumes and vapors and result
in death or extreme bodily harm to the Owner or Operator. · Maintain a proper
ventilation parameter extending 914.4 mm or (3′) in all directions from all
manufacturer installed Generator components. · Verify your RV fuel gauge
indicates sufficient fuel · Verify fuel connection at Generator is secure. See
Exhibit 5 · Verify Purge Line fuel vapor vent connection at the Generator is
secure. See Exhibit 5 o In motorized applications the Purge Line will be
unused. Verify manufacturer installed cap is secured on purge line spout
D. Pre-Start Check and Inspection
D.6 Exhaust Assembly including Debris Screen See Exhibit 3 · Verify debris
screen is intact · Verify Support Strap is secure · Verify Pipe Assembly is
connected
D.7 Check Engine Air Filter Housing and Element · Unlatch the Air Filter
Housing cover · Remove the Air Filter Element and inspect for dirt and debris
· Reinstall Air Filter Element o If dirt or debris is found, replace with new
OEM AE002 Air Filter Element · When re-installing the Air Filter Housing,
verify the cover seal is intact in its original location and the cover is
latched correctly
D.8 Ensure Overload Alarm and Oil Alert indicator lights on Generator Control
Panel are off See Exhibit 1
D.9 Re-attach Generator Service Access door. See Exhibit 1 · Verify latches at
the sides of the access door are both turned to “Closed” · Close the RV
Generator Compartment door and secure in place
E. Starting and Operating the Generator
E.1 Before Starting or Operating the Generator, familiarize yourself with the safety information set forth in the “A. Safety” portion of this Guide.
E.2 DANGER: Engine Exhaust
Gasoline-powered engines and tools present a serious health hazard. They
produce high concentrations of carbon monoxide (CO). CO is a poisonous gas
that can cause illness, permanent neurological damage and death. CO is
colorless, odorless, and non-irritating and therefore can overcome exposed
persons without warning. CO can rapidly accumulate (even in areas appearing to
be well ventilated).
E.3 Prior to starting the Generator and upon initial arrival at chosen destination, perform an inspection of your RV’s physical location as set forth in “D. Pre-Start Check and Inspection”
E.4 After completing the Pre-Start Check and Inspection, close the Generator Service Access Door. See Exhibit 1
· Turn latches on either side of the Service Access Door and verify both are secure.
E.5 Generator Cold Start would be first start of the day, a start after eight (8) hours of inactivity or a start in below freezing temperatures
· Depress and hold Stop/Prime switch for ten (10) seconds allowing the Generator to prime the fuel pump
· Then press and hold the Start switch until the Generator starts
· Remote Control Panel’s light will blink and then remain steady once the Generator is running
· Allow the Generator to run a minimum of two (2) minutes before turning on devices or appliances connected to the Generator
ATTENTION
· The process in E.4 is exactly the same for the Remote Start/Stop Switch inside the RV and the Start/Stop Switch on the Generator Control Panel inside the Generator Service Access Door. See Exhibit 6
E.6 At any time after initial Cold Start warm-up has been completed, starting
and stopping the Generator may be performed by
· Start/Stop Switch on Remote Panel inside the RV. See Exhibit 6
· Start/Stop Switch inside the Generator Service Access Door. See Exhibit 6
· Integrated Pull-Start inside the Generator Service Access Door. See Exhibit 6
ATTENTION
o To manually start the Generator with the Integrated Pull Start manual operation of the choke lever inside the Service Access Door will be required
E. Starting and Operating the Generator
E.7 Wireless Hand-held Remote-Start Keyfob was created to conveniently allow
you to start/stop your Generator from a distance of fifty (50) meters (164′).
See Exhibit 6
· To start the Generator, press and hold the “START” button for more than one
(1) second and then release the button
· To stop the Generator, press and hold the “STOP” button for more than one
(1) second and then release the button
E.8 Using the Wireless Hand-held Remote-Start Keyfob for remote starting the
Generator See Exhibit 6
The Keyfob you received with your RV will have its signals already matched to
the Generator during installation. However, if you replace the Keyfob battery,
are using a replacement Keyfob, or you lose your signal you will need to re-
match the Generator and the Keyfob’s wireless signals
· To match signals connect the Generator with the RV battery source, turn the
Master 12 Volt Power Switch, inside the Generator Service Access Door, to the
“ON” position. See Exhibit 2
· Press the Signal Match Set Button on the Remote Control Module and hold it
for more than three (3) seconds until the Signal Match Indicator Light on the
Remote Control Module stays on constant
· Release the Signal Match Set Button and press the “STOP” button on the
Keyfob (at this moment the Signal Match Indicator Light on the Remote Control
Module will blink one time and then stay on constant)
· Release the “STOP” button on the Keyfob and press the “START” button on the
Keyfob (at this moment the Signal Match Indicator Light on the Remote Control
Module will blink one time and then stay on constant)
· Release the “START” button on the Keyfob, press and hold the Signal Match
Set Button on the Remote Control Module until the Signal Match Indicator Light
on the Remote Control Module is off
· Start the Generator by pressing “START” on the Keyfob, then stop the
Generator by pressing “STOP” on the Keyfob to verify the signals have matched.
If the match is not made, repeat the above procedure, until the Keyfob and
Generator wireless signals are successfully matched
Exhibit 6 – Generator Start Options
-
Hand-held Remote Start/Stop Keyfob
Remote Start/Stop Switch inside RV
Stop Start
Start/Stop Switch
inside Generator
Service Access
Door
Output
Indicator
Indicator
Light
Light Stop
Prime
Star
Indicator Light
Stop Prime
Emergency Pull Start Handle inside Generator Service Access Door
Star
Remote Control Module
Signal Match Indicator Light
Fault Indicator Light Overload Alarm
Fault Indicator Light – Oil Alert
Signal Match Set Button
F. Maintenance Requirements
F.1 Fuel. See Yamaha MZ360 Owners Manual, at page 22 · The Generator requires
unleaded gasoline with a minimum Octane of 87 or higher
G.2 Oil. See Yamaha MZ360 Owners Manual, at pages 23, 24, 32 and 36 · NPS
recommends YAMALUBE 10W-40 · Generator is equipped with break-in oil. Replace
oil after first twenty (20) hours of operation and every one hundred (100)
hour intervals thereafter or one (1) time every six (6) months, which ever
comes first · Oil should be checked and replaced more frequently when operated
in hot weather or dusty climates
H.3 Spark Plugs. See Yamaha MZ360 Owners Manual, at page 32 · Replace every
400 hours or sooner if engine performance drops off
I.4 Exhaust Assembly. See Yamaha MZ360 Owners Manual, at page 32 · Clean Spark
Arrester and Muffler Screen at the end of the Exhaust Pipe with wire brush
every forty (40) hours of operation or more frequently as needed based on
visual inspections
J.5 Battery Connections · Clean and check battery connections to ensure they
are secure and free of corrosion at each initial use or monthly, whichever
comes first
F.6 Air Filter Element · Replace with new OEM AE002 Air Filter Element every
one hundred forty (140) hours or more frequently when operated in dusty
climates. See “D.7 – Pre-Start Check and Inspection” for a detailed
replacement guide
F.7 Storing your Generator. · If the Generator is to be stored longer than 60
days, ensure fuel tank is full of fresh fuel and fuel stabilizer has been
added · Drain the carburetor bowl. See Exhibit 2 · Verify the 12 Volt Master
Power Switch is in the “OFF” position to cut off power to the Generator, so
there is no draw. See Exhibit 2 · Verify the 12 Volt Master Power Switch is
moved back to “ON” position when it is put back in use. See Exhibit 2
F.8 Petrol Filter. · Replace with OEM CC010 Petrol Filter every five hundred
(500) hours of operation.
G. Troubleshooting
Generator will not start: G.1 Generator does not crank
· Inspect battery voltage and connection to ensure adequate voltage and secure
connections o if you have a low battery or poor connections, Generator will
not turn over
· Inspect the Master 12Volt Power “ON/OFF” Switch and verify it is in the “ON”
position. See Exhibit 2 o if battery voltage is adequate and Master 12Volt
Power Switch is in the “ON” position Attempt to start from another starting
option If generator still will not crank, manually turn Automatic Choke to
“FULL” and use pull start to start the Generator. See Exhibit 2 If still won’t
start, contact your dealer or NPS directly
G.2 Generator cranks but does not fire · Inspect for adequate fuel o if fuel
is depleted or shut off it will not start · Inspect for spark o if your spark
plug has carbon buildup, is fuel saturated or if ignition wire is damaged/
disconnected, it will not start · If generator has fuel and spark plug is
intact and working properly and it still will not start, then contact your
dealer or NPS directly
G.3 Generator is running but not powering my RV · Check 30 amp breakers on the
generator to see if they have tripped. If tripped, then reset o if they will
not reset, then contact your dealer or NPS · Check circuit breaker on Control
Module (See Exhibit 6) to see if it has tripped. If tripped, then reset o if
it will not reset, then contact your dealer or NPS · Inspect the breakers and
GFCI inside the RV to see if they have tripped. If tripped, then reset o if
they will not reset or still will not power, then contact your dealer or NPS
NPS offers full support for service, warranty and technical assistance through
www.NPSrvpower.com or 1-866-407-1727
during normal business hours (9:00 am – 5:00pm MST) if assistance is requested
outside normal business hours, leave a message or send an email and a team
member will assist you as soon as possible.
G. Troubleshooting
G.4 There are two Fault Indicator Lights on the Generator Control Panel:
Overload Alarm Light and Oil Alert Light. See Exhibit 2 and Exhibit 6
· Overload Alarm Light blinks rapidly when the Generator is less than five
percent (5%) overloaded o Generator will continue running and outputting
electricity
· Overload Alarm Light stays on continuously when the Generator is more than
five percent (5%) overloaded o Generator will keep running but the Generator
output will be cut off automatically within twenty (20) seconds
· Overload Alarm Light stays on when the Generator is faulty (i.e. short
circuit, low voltage, over voltage, engine over speed, etc.) o Generator will
keep running but the Generator output will be automatically cut off
· Oil Alert Light blinks when the oil level is too low. In this case, the
engine will shut down automatically and the Oil Alert Light will remain
illuminated.
NPS offers full support for service, warranty and technical assistance through
www.NPSrvpower.com or 1-866-407-1727
during normal business hours (9:00 am-5:00pm (MST)) if assistance is requested
outside normal business hours, leave a message or send an email and a team
member will assist you as soon as possible.
G. Troubleshooting
G.5 Hand-held Remote-Start Keyfob is not working · Verify the problem is not
with the Generator by starting the Generator using another starting option o
If Generator will start from another starting option but Hand-held Remote
Start Keyfob still will not start or stop the Generator, then the Keyfob
signal may be the problem · Re-set Keyfob signal by performing a Signal Match
o To match signals connect the Generator with the RV battery source, turn the
Master 12 Volt Power Switch, inside the Generator Service Access Door, to the
“ON” position. See Exhibit 2 o Press the Signal Match Set Button on the Remote
Control Module and hold it for more than three (3) seconds, until the Signal
Match Indicator Light on the Remote Control Module stays on constant o Release
the Signal Match Set Button and press the “STOP” button on the Keyfob (at this
moment, the Signal Match Indicator Light on the Remote Control Module will
blink one time and then stay on constant) o Release the “STOP” button on the
Keyfob and press the “START” button on the Keyfob (at this moment, the Signal
Match Indicator Light on the Remote Control Module will blink one time and
then stay on constant) o Release the “START” button on the Keyfob, press and
hold the Signal Match Set Button on the Remote Control Module until the Signal
Match Indicator Light on the Remote Control Module is off o Start the
Generator by pressing”START” on the Keyfob, then stop the Generator by
pressing “STOP” on the Keyfob to verify the signals have matched. If the match
is not made, repeat the above procedure, until the Keyfob and Generator
wireless signals are successfully matched · If your Hand-held Remote-Start
Keyfob still does not work, then contact your dealer or NPS
NPS offers full support for service, warranty and technical assistance through
www.NPSrvpower.com or 1-866-407-1727
during normal business hours (9:00 am-5:00pm (MST)) if assistance is requested
outside normal business hours, leave a message or send an email and a team
member will assist you as soon as possible.
Exhibit 7 – AC Power and Fuel Connectors
Fuel Vapor Purge Line (capped at factory and to remain capped in motorized
applications)
Rubber Grommet For Wiring Harness
DC Power Battery Connection 12Volt Ground
Liquid-tight Conduit Connector at Generator
Liquid-tight C di
Fuel Line
Liquid-tight Conduit
Output Leads
Liquid-tight Conduit Connector
Th d d N
Liquid-tight Conduit Connector
Exhibit 8 – Electrical Components Stop
Butto
Remote Start Panel
(inside RV front
Hand-held Remote
Start Butto
Start/Stop Keyfob
(back view with
ID l b l)
Start/Stop/Prime Switch
Generator Hours
Remote Start Panel
(inside RV
b ki )
Wiring Harness for Remote Start
Start Button Indicator
Hand-held Remote Start/Stop Keyfob
(front view)
Remote Start Panel to Wiring Harness male spade connectors
Hand-held Remote Start/Stop Keyfob (inside view with battery compartment and
screws)
Generator Hours Meter Connector (lock-clip with green and white wires) secured
to back of Remote Start Panel (inside RV)
Black female-end Connector of Remote Start Panel Wiring Harness for connection to black male-end Connector located inside Generator Service Access Door
Wiring Harness to Remote
Start Panel female spade
Wiring Harness Connector
connectors
to Generator Hours Meter
(orange and brown wires)
lock-clips to Generator Hours
Meter Connector attached to
Remote Start Panel (white and green
Exhibit 9 – Wiring Harness – Remote Start Panel Connections
Top of Remote Start Panel (front)
LCI One Control System (orange jumper)
Bottom of Remote Start Panel (back side)
Remote Start Wiring Harness lock-clip (orange and brown wires)
Start Stop/Prime Switch
Generator Hours Meter
Generator Hours Meter lock-clip (green and white wires, pre-installed on
Remote Start Panel)
Generator Hours Meter Display
Bottom of Remote Start Panel (front)
Blue
Gree
Start – Stop/Prime Switch spade connectors (diagram)
Top
Brown J
Top of Remote Start Panel (back side)
Brown J
Red
Exhibit 10 – Wiring Harness Connectors
DC Power (12Volt red Positive (+) Battery Connection)
Female-end Connector
Female-end Connector (wire color and placement)
Start Light Battery (orange wire)
Battery
Ground
(b
i)
Stop (green
Start (red
(blue i)
Warnin g
Lbl
DC Power (12Volt red Positive (+) Battery Connection)
Generator Service Access Door
(blue wire)
Start (red
Stop (green
Battery Ground
(b
i)
Male-end Connector
Start Light Battery (orange wire)
Warning Label
Generator Service Access Door (open)
Exhibit 11 – Wiring Harness – Connections at Generator
Rubber Grommet with Wiring Harness threaded (inside Generator)
Generator Service Access Door (open)
Rubber Grommet for Wiring Harness (outside Generator)
Wiring Harness to Remote Start Panel
DC Power 12Volt Master Power Switch
Black female-end Connector to Remote Start Panel Wiring Harness (fully connected to male-end Connector)
DC Power 12Volt Ground
DC Power 12Volt Circuit Breaker
Black male-end Connector to Generator
Warning Label
Black female-end Connector to Remote Start Panel Wiring Harness (fully connected to male-end Connector)
Black male-end Connector to Generator
Warnin g
bl
H. NPS Warranty
NPS offers full support for service, warranty and technical assistance through
www.NPSrvpower.com or 1-866-407-1727
during normal business hours (9:00 am – 5:00pm MST) if assistance is requested
outside normal business hours, leave a message or send an email and a team
member will assist you as soon as possible. When calling or contacting NPS,
please have the following information ready and available:
· Date of Purchase
· Nature of the issue you are having, See “G. Troubleshooting” section of this
Guide
· Generator Model Number
· Serial Number You may refer to Exhibit 2 of this Guide for assistance in
locating both the Model and Serial numbers.
NPS Generators hold California Air Resources Board (CARB) Certification EO
U-U-017-0346 New Off-Road Small Spark Ignition Engines at or Below 19
Kilowatts
Maintenance Record
Record all maintenance and service performed. See “F. Maintenance
Requirements.”
DATE HOUR METER
READING
MAINTENANCE OR SERVICE PERFORMED
Record the coordinating Date of Maintenance Record above including Name, Address, and Phone Number of your Service Dealer or NPS Technician
DATE
NAME
ADDRESS / PHONE
Exhibit 12 – Wiring Diagram
Exhibit 13 – Generator Installation Bracket Floor Cut-out Template (measurements are in millimeters))
References
- Carbon Monoxide Hazards from Small Gasoline Engines | NIOSH | CDC
- Next-Gen Power Systems Generators – NPS RV Power
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>