250VA Wiring Unicum Motors Instruction Manual
- June 13, 2024
- Unicum
Table of Contents
250VA Wiring Unicum Motors
Product Information: Wiring Unicum Motors 250VA/450VA
The Wiring Unicum Motors 250VA/450VA is a motor control system
designed for controlling the operation of Unicum motors. It
includes various components such as a switch box, control box, push
button switches, timer unit, and jumpers.
Key Features:
-
Safe and efficient motor control system
-
Includes all necessary components for wiring and connecting the
motors -
Allows for precise control and direction of motor movement
-
Emergency stop feature to halt all movement
-
Limit settings for customization and fine-tuning
Components:
The Wiring Unicum Motors 250VA/450VA system consists of the
following components:
- Switch box
- Control box
- Push button switches
- Timer unit
- Jumpers
Usage Instructions:
-
Show and explain the wiring book layout.
-
Show and explain the wiring layout as per PDEV087 Issue 1 A to
G. -
Show and explain the wiring list of parts and part numbers (SSW
PUMP 12a). -
Show and explain the different components being used.
-
Show the push button switch marking and the timer unit markings
(SSW PUMP 12b). -
Show the position the jumpers must be for correct working.
-
Cut and fit up the wires according to the cutting list (SSW
PUMP 12c). -
Connect the assembled wires to the components for the switch
box. -
Drill the switch box ready for the assembled components to
PDEV087 Issue 1 G. -
Fit the components into the switch box (PDEV087 Issue 1
G). -
Connect the new switch box to the test Unicum main box and test
motor and test. -
If the test is successful, proceed to step 14. If the test
fails, re-check the connections or refer to the Faults and Settings
Form (SSW PUMP 12b). -
Assemble a new Unicum control box (PDEV 087 Issue 1 F).
-
Connect a new Unicum control box to the switch box and the
testing motor and test its functionality. Ensure the motor turns in
the correct direction using both the open and close push buttons in
the control box, as well as the open and close buttons on the
switch box and fobs. -
Connect a new Unicum Motor to your Unicum control box, switch
box, and test its operation. Run the motor in both open and closed
directions using both switches and the fobs. Test the emergency
stop feature and ensure it halts all movement until released. The
motors should not re-start until either a switch or fob is
activated. -
Show how to set up and test the limit settings.
-
If all tests are correct, disconnect the motor and switch box
from the system.
Safe System of Work OPERATING AND SAFETY INSTRUCTIONS FOR
WIRING UNICUM MOTORS 250VA/450VA
Name: ………………………………………………… Training Date………………………………
Instructions 1 Show and explain the wiring book layout.
Understood or X
2 Show and explain the wiring layout as per PDEV087 Issue 1 A to G.
3 Show and explain the wiring list of parts and part numbers (SSW PUMP 12a).
4 Show and explain the different components being used.
5 Show the push button switch marking and the timer unit markings (SSW PUMP 12b).
6 Show the position the jumpers must be for correct working.
7 The trainee to cut and fit up the wires according to the cutting list (SSW PUMP 12c).
8 The trainee to connect the assembled wires to the components for the switch box.
9 Drill the switch box ready for the assembled components to PDEV087 Issue 1 G.
10 Explain and demonstrate how to set up the unicum fob to the controller. Please see Faults and Settings Form (SSW PUMP 12b Item 2).
11 Things to check: a) Relay – The jumper is in the correct position as per the drawing (SSW PUMP 12b Item 1). b) Diode – The diode is fitted between Wago2 & Wago3 as is correct as per drawing (PDEV087 Issue 1 A).
12 Fit the components into the switch box (PDEV087 Issue 1 G).
13 Connect the new switch box to the test Unicum main box and test motor and test.
14 Assuming the above test is ok carry on to 14. If test fails re-check the connections and or go to Faults and Settings Form (SSW PUMP 12b).
15 Assemble a new Unicum control box (PDEV 087 Issue 1 F).
16 Connect a new Unicum control box to switch box and the testing motor and test. Making sure the motor turns the correct way by using both the open and close push buttons in the control box, also the open and close buttons on the switch box and the fobs. All should make the cover turn the motor in the same direction.
SSW PUMP 12 (V1) 14/09/23
17 Connect a new Unicum Motor to your Unicum control box, switch box and test.
Run the motor in open direction and closed direction using both switches and
the fobs. Test the emergency stop works and when pressed stops all movement
until its released, motors should not re-start until either a switch or fob is
activated.
18 Show how to set up and test the limit settings. 19 Assuming all tests are
correct, disconnect the motor and switch box from the
Unicum main box, pack ready for dispatch or use. I have received the above
training and fully understand every point that was explained to me. I confirm
that I will follow all manual handling procedures when using the above
equipment and take all other necessary steps to ensure my own safety. I will
ask for further training if I need to and will immediately inform the
Supervisor or Manager if there are any issues. Name:
…………………………………………………………………………………………….. (Trainee) Signed:
……………………………………………………………. Date: ………………………………… I confirm that I have trained the
afore mentioned person and that they fully understand how to use the above
equipment safely and know to inform me immediately of any issues or if they
require further training. I authorise this person to use the equipment
detailed above. Name: ………………………………………………………………………………… (Authorised Trainer)
Signed: ……………………………………………………………. Date: …………………………………
SSW PUMP 12 (V1) 14/09/23