DELTA REGIS DR-XTC Series Transducer Controller Instruction Manual
- June 13, 2024
- DELTA REGIS
Table of Contents
DR-XTC Series Transducer Controller
DR-XTC Series Transducer Controller
Product Specifications
-
Model: DR-XTC1, DR-XTC2
-
Input Voltage: AC 115/230V, 50/60 Hz,
6.3A -
I/O Output Voltage: DC 24V 50mA / 12V
100mA -
Count: 1-99
-
Count Method: Incremental/Decremental
-
Torque Detection Value: Based on Screwdriver
Specifications -
Screw Thread Number: External Connection
Input -
External Connection Output: Interface
Compatible Software -
External Dimensions: 185 x 241.4 x 127 mm
(DR-XTC1), 185 x 241.4 x 146.8 mm (DR-XTC2) -
Weight: 2.5 Kg (DR-XTC1), 3.7 Kg
(DR-XTC2)
Product Usage Instructions
-
Step 1: Power Connection
Connect the AC power socket to the appropriate power source using
the provided power cable. Set the 110/220VAC switch to the correct
voltage setting. -
Step 2: Tool Connection
Connect the tool connector to the screwdriver model specified in
the product specifications. -
Step 3: Data Storage
Insert a Micro SD card into the Micro SD card slot for data
storage. -
Step 4: Data Cable Connection
Connect a data cable to the RS-232 port for data transfer. -
Step 5: Firmware Update
If required, connect a firmware update port to update the firmware
of the controller. -
Step 6: Optional Connections
Connect additional devices such as a barcode scanner or LAN
communication port, if needed. -
Step 7: Input/Output Signal Terminals
Connect input and output signal terminals as per the requirements
of your application. -
Step 8: Panel Operation
Familiarize yourself with the panel buttons and LEDs described in
the user manual. Use the buttons to navigate through the settings
and monitor the status displayed on the LCD screen. -
Step 9: System Programming
To enter programming mode, press and hold the ESCAPE button for 3
seconds. Enter the password and press the Enter button to access
programming mode. Use hot keys and buttons to navigate and make
necessary programming changes.
DR-XTC Series Transducer Controller Operation Manual
CAUTION — Please read, understand, and follow all operating and safety
instructions in this manual before using a DR-XTC controller.
If you have any questions or concerns, please contact us at:
Delta Regis Tools Inc. 7370 Commercial Circle Fort Pierce, FL 34951 USA
Ph +1-772-465-4302 Fx
+1-772-465-4368 Email:
sales@deltaregis.com Website: www.deltaregis.com
Delta Regis_DR-XTC Series_M_R0.4 Copyright © 2023 Delta Regis Tools Inc
Table of Contents
1. Product Specifications……………………………………………………………. 2 2.
Appearance………………………………………………………………………….. 3
2.1 – Panel…………………………………………………………………… 3 2.2 –
Connections…………………………………………………………. 4 2.3 – Upper Case…………………………………………………………..
4 2.4 – Settings display ……………………………………………………. 5 3. System
Programming…………………………………………………………….. 5 3.1 – Hot Key
Function…………………………………………………… 5 3.2 – Programming Mode……………………………………………….. 5 4.
Control Setting………………………………………………………………………. 6 5. Program
Setting…………………………………………………………………….. 8 6. Screw
Setting………………………………………………………………………… 8 7. Extra
Function……………………………………………………………………….. 9 8. CONFIRM
Mode…………………………………………………………………….. 10 9. External Output Control Function
Description…………………………….. 12 10. External Input Control Function
Description……………………………… 13 11. Data transmission and flow control
suggestion…………………………. 14 12. EXPLODED VIEW & PARTS LIST…………………………………………..
1. Product Specifications
Model Input Voltage I/O Output Voltage Count Count Method Torque Detection
Value Screw Thread Number External Connection Input External Connection Output
Interface Compatible Software External Dimensions
Weight DC Screwdriver model
Specifications
DR-XTC1
DR-XTC2
AC 115/230V, 50/60 Hz, 6.3A
DC 24V 50mA / 12V 100mA
1-99
Incrimental/Decremental
Based on Screwdriver Specifications
0.0-999.9
Start/Forward/Reverse/Disable/Confirm
OK/NG/OK ALL/Start/Reverse
RS-232, Micro SD, LAN, USB, I/O Terminals
deltaOnpoint
185 x 241.4 x 127 mm 185 x 241.4 x 146.8 mm
(7.3 x 9.5 x 5″)
(7.3 x 9.5 x 5.8″)
2.5 Kg (7.5 lbs)
3.7Kg (8.2 lbs)
ESL-XTE1/3/5/7 Series ESL-XTE12/18/25 Series
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
3
2. Overview
2.1 Panel
1. OK Signal LED 2. NG Signal LED 3. OK ALL Signal LED 4. Torque Value Screen 5. ESC button (Return/ Leave/Enter Programming Mode) 6. Up/Down/Left/Right Buttons
7. Tool Run Signal LED 8. Tool Reverse Signal LED 9. Tool Disabled Signal LED 10. LCM Display Screen 11. Enter Button (Select/ Confirm)
10. LCD Screen
4
Job: Job/Project JS: Job Sequence Time: Run Time TP: Tightening Program TR: Tightening Repeat Thread: Rotations Torque: Torque Value Status: (OK/NGT/NGQ/NGC/OKALL)
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
2.2 Bottom Housing Connections
1. Micro SD card slot (Data Storage) 2. RS-232 Port (Data Cable) 3. Firmware
update port 4. Tool connector 5. AC power socket, fuse, power switch
6. 110/220VAC Switch 7. Barcode Scanner Port 8. LAN comm port 9. Output Signal Terminal 10. Input Signal Terminal
2.3 Top Housing
1. DC Fuse (10A/250V) 2. Grounding Screw
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
5
2.4 Settings Display (LCD)
1. Display Job Number 2. Display Sequence 3. Display Status (OK/NGT/NGO/OK ALL) 4. Display Job Sequence Number
5. Display Repeat Number 6. Display Run Time 7. Display Rotation Number 8. Display Torque Value
3. System Programming
3.1 Hot Keys
1. Left button: Hold 3 seconds to jump to the first job sequence. 2. Down
button: Hold 3 seconds to jump to the last job sequence. 3. Up button: Use up
and down button to scroll through tool settings. 4. Right button: Hold for 3
seconds to jump to the next job sequence.
3.2 Programming Mode
5. Hold “ESCAPE” button for 3 seconds to enter programming mode. 6. Input
password and press Enter button to enter programming mode.
**Default password is 0000. Once in programming mode use Up and Down arrows to
select appropriate setting to change. Use Enter button to move forward through
settings and use Escape button to move back.
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
6
( 772.465.4302
4. Control Setting
Name
OPERATION MODE
DEVICE ID TOOL START METHOD SETTING TOOL LED SETTING EDIT JOB SEQUENCE SETTING
PROGRAM DEFAULT TORQUE UNIT GATE MODE
Value
Function Description
STD/ADV
Connection mode. STD: Standalone mode. ADV: KL-AMS network system. (STD/ADV) connection mode.
001~250
Equipment No.
Both Push Lever
Choose tool start mode.
Start on Always on Off
Set tool work-light LED on or off.
Job: 01~50 JS: 01~50 TP: 00~99 TR: 00~99
Reverse Button Setting: 1. Direction: CW/CCW 2. Force Level: 0~9 3. RPM:
Please refer to the specification of screwdrivers
Setup screw sequence and repeats in job project, save up to 50 projects.
JS: display job sequence. TP: display tightening program. TR: display repeat
times.
Reverse button settings: Forward (CW) and reverse (CCW) Force Level: Number of
force segments Force 0(disabled) 1~9(10%~100%) RPM: Set reverse speed.
00~50
Select Program
N/Y
Return to factory default settings.
kgf.cm, N.m, kgf.m, lbf.in
Set up torque display unit.
Off, Once, Twice
OFF: Function off. Once: Workpiece in position (Short signal.) Twice: Workpiece in/out position (Open signal).
Default STD
01 Both Off Job: 01 JS: 01 TP: 00 TR: 00
00 N kgf.cm Off
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
7
4. Control Setting Continued
Name
Value
Function Description
Default
OKALL SIGNAL Once/Each
OKALL signal output method Once: Output OKALL signal after all sequences completed. OKALL signal output time depends on At setting. Each: Output OKALL signal after each sequence completed. OKALL signal output time depends on At setting.
Once
STORE JOB BARCODE
1~50
“Scan job barcode “will show after
01
pressing. After using scanner to scan
barcode, it will save barcode into
controller automatically. Setup sequence
1 to 50, will switch to barcode sequence.
Barcode length should not exceed 20 bits.
BARCODE SETTING How to select/ switch Job by barcode scanning
Define a valid barcode range From: 01~20 Bits: 01~20 To Binding Job (01~50)
Below steps will show you how to use certain section of a barcode to select/ switch Job. Step 1. Determine the initial point of the section (01-20) Step 2. Determine section size (01-20) Step 3. Assign selected section to Job (01-50)
Job: 01 From: 01 Bits:01
BATCH MODE INC/DEC
Select count up or count down
DEC
TIME SETTING YYYY/MM/DD Set up controller time
HH:MM:SS
Year/Month/Day/Hour/Minute /Second.
2018/01/01 01:01:01
SETUP
Serial Number Display device product serial number.
PRODUCT
serial number
Product Barcode
PASSWORD 0000~9999 Set up password lock
0000
INTERNET SETTING
Offline/Online/ Select data output from offline to online Offline RS -232
ACOUSTIC
On/Off
Setup beep.
On
MODE
LANGUAGE
Chinese/ English
Select language
English
FIRMWARE V1.XXX
Display controller firmware version
V1.XXX
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
8
( 772.465.4302
5. Program Setting
Name
Value
Function Description
Default
Screw Step 001~250
Step can set the speed, target value 01 (torque / time / number of turns)
Program Name
Setup program name
RPM
Please
Setup rotation speed
Please
refer to the
(According to screwdriver type)
refer to the
specification of
specification of
screwdrivers
screwdrivers
Option
Q/C
Setup tightening target
Q
Direction
CW/CCW
Setup rotation direction
CW
Delay Time 0.0~9.9
Setup interval time between screws 0.8
Target Thread 000.0~999.9 Setup target number of threads
005.0
Target Torque
Please refer to the specification of screwdrivers
Setup target torque
Please refer to the specification of screwdrivers
Hi Torque Kg.cm 000.01~99.99 Setup max. torque value
005.00
Lo Torque Kg.cm 000.00~99.98 Setup min. torque value
000.00
Hi Thread Lo Thread
000.1~499.9 000.0~499.8
Setup max. thread value Setup min. thread value
499.9 000.0
6. Screw Setting
Name
Value
Screw Sequence 01~99
Screw Name
Screw Reverse 001~250
Sequence 1
001~250
Sequence 2
001~250
Sequence 3
001~250
Sequence 4 Sequence 5
001~250 001~250
OKALL Hold Time 0.0~9.9
Function Description
Setup screw parameter. Setup screw parameter name. Setup screw reverse
strategy Setup 1st sequence Setup 2nd sequence Setup 3rd sequence Setup 4th
sequence Setup 5th sequence AT: OKALL signal holding time
Default 01 ** 01 01 00 00 00 00 1.0
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
9
6. Screw Setting Continued
Name
Value
OK One Hold Time 0.0~9.9
NOK Disable Screwdriver
ON/OFF
OKALL Disable Screwdriver
ON/OFF
Function Description Default
OT: OK signal holding time
0.0
Disables screwdriver when
OFF
error occurs.
ON: When malfunction signal
“NS” occurs, it will disable
screwdriver immediately;
User will need to press
“ENTER” button to deactivate
rotation(For I/O part. But
screwdriver can reverse.)
OFF: When malfunction “NG”
occurs, screwdriver will not
be disabled & it will not affect
next activation. It will provide
a warning
Disable screwdriver when
OFF
batch completed
ON: Disables screwdriver after
batch completed. Users need
to press”ENTER” button (For I/O
part, it is confirm signal)
OFF: Screwdriver is not
disabled after batch
completed.
7.Extra Function
Name
Export to SD Card
Calibration Tool
Function Description
Export to controller internal setting value (Controller setting/Program
setting/Screw setting)
Calibration mode
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
10
( 772.465.4302
8. Confirm Mode
Code
C1 C2 C3
C4
C5
NS BS OK
OKALL NG
Description
Disable Method
Once external confirmation “GATE” External GATE Signal; Trigger once
Twice external confirmation “GATE” External GATE Signal; Trigger twice
When “OKALL disable screwdriver” function is on, LCM will display “C3″after a batch completed.
Panel Enter button/ External CONFIRM
When “OKALL disable screwdriver” & “Gate mode-trigger once” functions are on; LCM will display “C4” after a batch completed.
External GATE Signal Trigger once + Panel Enter Button/ External CONFIRM
When “OKALL disable screwdriver” & “Gate Mode-trigger twice” functions are on; LCM will display “C5” after a batch completed.
External GATE Signal Trigger twice +Panel Enter Button/ External CONFIRM
When error occurs, LCM will display “NS”
Panel Enter Button/ External CONFIRM
When Barcode Enabled, “BS” will be Barcode scan function displayed before the job is executed.
When screwdriver has completed
NA
proper tightening, LCM will
display”OK”
When a batch is completed LCM will NA display “OK ALL”
NG-F: Sequence incomplete
NA
NS-F: Press Confirm/Enter for next
action.
NGQ: When output torque isn’t inside
set torque range. Output torque could
be lower than “LQ” or higher than
“HQ”
NGC: When number of output shaft
rotations isn’t inside set range. No. of
rotation could be lower than “LC” or
higher than “HC”.
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
11
8. Confirm Mode Continued
Code
E3
E4
E5
E7
E8 E9 Er ES EOC ELS
Description
Disable Method
Voltage-drop protection: When the voltage of the
NA
electric screwdriver drops suddenly, the electric
screwdriver will be disabled, and the LCM displays “E3”
symbol, representing that the screwdriver is currently
under low-voltage protection.
Over-temperature protection: When the internal
NA
temperature of the electric screwdriver is too high,
the electric screwdriver will be disabled, and the LCM
displays “E4” representing that the screwdriver is
currently under over-temperature protection.
Stall protection: When the startup of the electric
NA
screwdriver motor is abnormal, the electric
screwdriver will be stopped, and the LCM displays “E5”
representing that the screwdriver is currently under
motor stall protection.
Torque abnormal: When sensor has received the
NA
abnormal parameters form screwdriver, it will stop the
actions of the screwdriver and display “E7” symbol on
the LCM.
Temp cooling down state: When the screwdriver
NA
enters the temperature protection, it will disable the
screwdriver and display “E8” symbol on the LCM.
Abnormal operation: When the screwdriver runs
NA
continuously for more than 20 seconds, it will disable
the screwdriver and display “E9” symbol on the LCM.
GATE function abnormal: When the GATE function is NA on and function abnormal, the buzzer will alarm and LCM displays “ER”.
Screwdriver communication error: If a
NA
communication error occurs, the electric screwdriver
will be disabled and the LCM displays “ES”.
EOC Calibration is required
NA
When LCM displays the word ELS, it indicates that the SD card capacity is less than 100MB, and it will disable the screwdriver. Press the Enter key to release the screwdriver.
Press Enter Button
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
12
( 772.465.4302
9. External Output Control Function Description
Connector No. Definition
CN 1
START
CN 2
COM
CN 3
–
CN 4
–
CN 5
REVERSE
CN 6
COM
CN 7
OK
CN 8
COM
CN 9
NG
CN 10
COM
CN 11
OKALL
CN 12
CN 13 CN 14
COM
VDC GND
Description
RUN FWD: When the screwdriver is on, CN1 & 2 short. When it short, CN1+CN2
short. When it open, CN1+CN2 open.
–
RUN BWD: When the screwdriver reverse, CN5 & 6 short. When it short, CN5+CN6
short. When it open, CN5+CN6 open.
OK: When a screw is fastened, CN7 & 8 short. When it short, CN7+CN8 short.
When it open, CN7+CN8 open.
NOK: When there is malfunction, CN9 & 10 short When it short, CN9+CN10 short.
When it open, CN9+CN10 open.
OK SEQUENCE: When it completed sequence setting screw, CN11 & 12 short. When
it short, CN11+CN12 short. When it open, CN11+CN12 open.
Output voltage 24Vdc/50mA & 12Vdc/100mA
Output voltage GND
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
13
10. External Input Control Function Description
Connector No. Definition
Description
CN 1 CN 2
External start signal input START_IN
GND
1. When CN1+CN2 short (CLOSE) screwdriver starts. 2. When CN1+CN2 open (OPEN) screwdriver stops.
CN 3 CN 4
External reverses signal input REVERSE
GND
1.When external reverse signal CN3+CN4 short (CLOSE) first and activates signal CN1+CN2 short (CLOSE), screwdriver will start in reverse. 2.When external reverse signal CN3+CN4 open (OPEN) first and activates signalCN1+CN2 short (CLOSE), screwdriver will start regular.
CN 5 CN 6
External disable signal input DISABLE
GND
1.When CN5+CN6 short (CLOSE), screwdriver cannot be activated. 2.When CN5+CN6 open (OPEN), screwdriver can be activated.
CN 7 CN 8
External confirm signal input CONFIRM
GND
1.When system requests to press confirm button, we can short CN7+CN8 (CLOSE) instead. 2. After CONFIRM is executed, the NG signal is also cleared.
CN 9 CN 10
External clear signal input CLEARED 1.To clear sequence/program, it can be activated by shorting CN9+CN10(CLOSE) GND
CN 11 CN 12
External sensor switch GATE
GND
1.By inputting a confirm signal, it makes unit to judge its effective value. 2.Sensor switch: Switch in process can be CN 12 GND one or two.
CN 13 CN 14
External confirm SEQUENCE CLEARED
GND
When we need to clean sequence, it can be activated by shorting CN13+CN14 (CLOSE).
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
14
( 772.465.4302
9. Data transmission description & flow control suggestion
1. Controller power on and time synchronization After controller is powered
on, it will send data {REQ100…} every second to external device such as
computer PLC/AMS. The external device needs to reply {CMD100,….} to sync the
external device time to the controller. If the controller does not receive
{CMD100,….},{REQ100,…}will be sent again after 10 seconds.
2. When controller receives barcode information, it will send scanned data
and data format as {REQ101,…} to external device for control judgement or
record saving. External device needs to reply {CMD100,….}.
3. After controller is powered on and screwdriver shuts off, brake signal
format as {DATA100,….} will be sent. Every shut off will cause column 14 (no.
of total tightenings on controller) to increase by 1. External device needs to
reply {CMD100,….}, if not, the controller will keep sending DATA100(only
update date time) and column 14 (no. of total tightenings on controller) value
will remain unchanged.
4. Shut off data will be sent after each shut off. Use the column 14 (no. of
tightenings on controller) to judge if there is new shut off data or not.
5. When controller receives feedback and format as {CMD100,….} from external
device, controller will resume automatically sending {REQ100,…} and be able to
configure controller time.
6. Recommended software control flow as below: P.S: The content of [CMD100]
in flow as the below:
{CMD100,YEAR,MONTH,DAY,HOUR,MINUTE,SECOND,0000,0000,0,1}
Str2 0001~9999 YEAR Str3 01~12 MONTH Str4 01~31 DAY Str5 00~23 HOUR Str6 00~59
MINUTE Str7 00~59 SECOND Str8 0000-9999 Check Sum
(YEAR+MONTH+DAY+HOUR+MINUTE+SECOND = Check Sum) Str9 0000-9999 Key Code (Check
Sum + 5438 = Key Code) Str10 (default: 0) Str11 Instruction number (Same as
the Instruction number of REQ100)
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
15
7. When the screwdriver is running, it will start transmitting {DATA101,….} until the screwdriver status (for example: NG,OK…) is generated.
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
16
( 772.465.4302
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
17
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
18
( 772.465.4302
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
19
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
20
( 772.465.4302
7370 Commercial Circle
Fort Pierce, FL 34951 ( 772.465.4302
www.deltaregis.com sales@deltaregis.com
21
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
22
( 772.465.4302
DR-XTC Series Transducer Controller
7370 Commercial Circle
www.deltaregis.com
Fort Pierce, FL 34951
sales@deltaregis.com
24
( 772.465.4302
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>