GSE Int gration GSE In Roof System Instruction Manual

June 12, 2024
GSE Int gration

GSE Int gration GSE In Roof System

GSE-Int-gration-GSE-In-Roof-System

Product Information

The GSE In-Roof SystemTM is a versatile mounting system that allows for the installation of solar modules on various types of roof coverings, including curved tiles, interlocking tiles, flat tiles, slates, metal, zinc, and trapezoidal roofs. It can be used for both new buildings and retrofit buildings. The system offers portrait and landscape orientations, with specific frames available for each format. It is suitable for small installations (less than 3 kWp) as well as large roofs.

The kit includes mounting frames, mounting clamps, flashings, and various accessories necessary for installation. The frames available are the GSE Portrait Frame, GSE Landscape Frame, and GSE Portrait Half-Frame. The mounting clamps are wood self-drilling EPDM foam screws. The kit also includes end clamps, middle clamps, edge wedges (left and right), flashing hooks, lateral flashings, top flashings, attach angles, aluminium top flashings, pop rivets, and junctions. Optional waterproofing components such as corner flashings, FlexaluTM or equivalent seal, and underlayment are also available.

The installation of the system requires several tools, including a screwdriver, drill bits for wood and metal (10mm), a hex bit (8mm), an adjustable tightening torque tool, aviation snips, a rivet gun, a hammer, a measuring tape, and marking accessories such as a white marker or pencil.

Product Usage Instructions

  1. Building Site Preparation: Before installation, consider the climatic conditions and determine the position on the roof. Also, determine the wind pressure of the project.
  2. Installation: Follow the step-by-step instructions below for installation:
  3. Overall presentation of the system
  4. Preparation of the roof covering
  5. Positioning of the support battens
  6. Sealing strip installation
  7. GSE Frames installation
  8. Lateral flashings installation
  9. PV modules installation
  10. Top flashing installation
  11. Specific case: PV array with inner/outer angles
  12. Connection to the roof covering
  13. Maintenance and Servicing: The manual provides instructions for verification and module replacement.
  14. Assistance and Contact: Information on training sessions and technical assistance is available.
  15. Certifications and Warranties: The manual includes information on technical assessments and fire tests, as well as certifications and warranties.

For more detailed instructions and visual guidance, you can watch the installation video provided by the manufacturer through the link: https://www.gseintegration.com/en/solutions/gse-in-roof-system/

Installation Manual ­ UNIVERSAL Kit
V 12.5

May 2022

Installation manual

1

September 2022

Installation Manual ­ In-Roof Universal Kit

2

Contents

1. Kit presentation

5

1.1 Presentation of the GSE In-Roof SystemTM

5

1.2 Content of the kit

6

1.3 Tools required

7

1.4 GSE PORTRAIT Frame v.2012 and v.2020

8

1.5 GSE LANDSCAPE Frame

9

1.6 GSE PORTRAIT HALF-FRAME v.2022

10

1.7 GSE Clamps

11

2. Building site preparation

12

2.1 Climatic Conditions

12

2.2 Position on the roof

12

2.3 Determine wind pressure of the project

13

3. Installation

12

3.1 Overall presentation of the system

14

3.2 Preparation of the roof covering

15

3.3 Positioning of the support battens

17

3.4 Sealing strip installation

20

3.5 GSE Frames installation

21

3.6 Lateral flashings installation

24

3.7 PV modules installation

26

3.8 Top flashing installation

30

3.9 Specific case: PV array with inner/outer angles

34

3.10 Connection to the roof covering

36

4. Maintenance and Servicing

37

4.1 Verification

37

4.2 Module replacement

37

5. Assistance and Contact

38

5.1 Training session

38

5.2 Technical assistance

38

6. Certifications et warranties
6.1 Technical assessments 6.2 Fire test

September 2022

Installation Manual ­ In-Roof Universal Kit

38
38 38
3

Kit Presentation

Presentation of the GSE In-Roof SystemTM
GSE In-Roof SystemTM enables modules installation on every type of roof covering (curved tiles, interlocking, flat tiles, slates, metal, zinc, trapezoidal), as well as on new buildings like retrofit buildings. The mounting system may be installed in a portrait or landscape orientation, with a specific frame for each format, suitable for small installations (less than 3 kWp) and large roofs.
GSE In-Roof SystemTM must be installed on the wooden or metallic substructure of the buildings and mounted on specific battens, adapted to climatic conditions. It can be mounted on slopes between 12° and 50°.
Complementary manuals available : · GSE INTEGRATION In-Roof v. TS · GSE INTEGRATION In-Roof v. A · GSE INTEGRATION In-Roof v. TN · GSE INTEGRATION In- Roof Roof-Windows
You can also watch our installation video by clicking on the picture below:

Or you can find this video on our website by following this link: https://www.gseintegration.com/en/solutions/gse-in-roof-system/

September 2022

Installation Manual ­ In-Roof Universal Kit

4

1.2 Content of the kit MOUNTING FRAMES

GSE Portrait Frame

GSE Landscape Frame

GSE Portrait HalfFrame

MOUNTING CLAMPS

Wood self-drilling EPDM Foam screw 6,5 x 60*
FLASHINGS

End Clamp

Middle Clamp Edge wedges (L/R)

Flashing Hook**

Lateral Flashing

Top Flashing Attach angle Aluminium Top Flashing Pop Rivet Junction
OPTION 1
WATERPROOFING

Corner Flashing

FlexaluTM or eq.
OPTION 2

FlexaluTM or Precompressed HPV Roof

eq.

seal

underlayment

  • A 60 mm length screw is adapted to an installation with vertical counter battens and horizontal support battens. In case of a different installation principle, it is the responsibility of the installer to use a screw with adapted length.

** Nails / screws for fixing the flashing hook not sourced by GSE Integration

September 2022

Installation Manual ­ In-Roof Universal Kit

5

1.3 Tools required

SCREWDRIVER

DRILL BITS WOOD AND METAL OF 10MM

HEX BIT 8MM

Adjustable tightening torque mandatory

AVIATION SNIP

RIVET GUN

HAMMER

MEASURING TAPE

CHALK LINE

MARKING ACCESSORIES

September 2022

White marker, pencil, etc.

Installation Manual ­ In-Roof Universal Kit

6

1.4 GSE PORTRAIT Frame v.2012 and v.2020

Upper stop of the module

Overlapping graduation

PV panel supports

Frame fixing point (without pre-drilling) Frame fixing point (pre-drilling 10mm) Clamp fixing point (6 clamps) (pre-drilling 10mm) Clamp fixing point (4 clamps) (pre-drilling 10mm)

PORTRAIT FRAME REFERENCES ­ MODULES SIZES

Overlapping area graduation
Height Tolerance Width Tolerance

September 2022

Installation Manual ­ In-Roof Universal Kit

7

1.5 GSE LANDSCAPE Frame
Upper stop of the module

PV panel supports

Frame fixing point (without pre-drilling)
Frame fixing point (pre-drilling 10mm)
Clamp fixing point (6 clamps) (pre-drilling 10mm)
Clamp fixing point (4 clamps) (pre-drilling 10mm)

LANDSCAPE FRAME REFERENCES ­ MODULES SIZES

Overlapping area graduation
Height Tolerance
Width Tolerance

September 2022

Installation Manual ­ In-Roof Universal Kit

8

1.6 GSE PORTRAIT HALF-FRAME v.2022
Upper stop of the module

PV panel supports

Frame fixing point (already placed, without pre-drilling)
Frame fixing point (already pre-drilled at 10mm)
Clamp fixing point (4 clamps) (lateral interlocking needing a 10mm pre- drilling)

HALF-PORTRAIT FRAME REFERENCES ­ MODULES SIZES

Overlapping area graduation

PORTRAIT Version 2022

PV module dimensions

Height

Width

Réf.

Min.

Min.

Min.

Max.

Max.

tolerated suggested

suggested

DPo_1650_995 1570 1610 1800 991 995 DPo_1650_1070 1570 1610 1800 1066 1070 DPo_1650_1100 1570 1610 1800 1096 1100 DPo_1650_1135 1570 1610 1800 1131 1135 DPo_1650_1140 1570 1610 1800 1136 1140 DPo_1650_1145 1570 1610 1800 1141 1145 DPo_1650_1160 1570 1610 1800 1156 1160 DPo_1840_995 1760 1800 1990 991 995 DPo_1840_1020 1760 1800 1990 1016 1020 DPo_1840_1030 1760 1800 1990 1026 1030 DPo_1840_1040 1760 1800 1990 1036 1040 DPo_1840_1045 1760 1800 1990 1041 1045 DPo_1840_1050 1760 1800 1990 1046 1050 DPo_1840_1070 1760 1800 1990 1066 1070 DPo_1840_1100 1760 1800 1990 1096 1100 DPo_1840_1135 1760 1800 1990 1131 1135

September 2022

Installation Manual ­ In-Roof Universal Kit

9

1.7 GSE Clamps
END CLAMP
MIDDLE CLAMP
CORRELATION CLAMPS / MODULES THICKNESS

INFO : Find the complete table of correlation on our website by following this link: https://www.gseintegration.com/wp-content/uploads/2022/03/GSE-In-Roof- Evolution-2020-
EN-v10-1.pdf

September 2022

Installation Manual ­ In-Roof Universal Kit

10

Building site Preparation

The installer must proceed to a measurement work beforehand, in order to guarantee the durability and performance of the PV array installed. Climatic conditions of the project (ie. wind and snow1) and PV array layout should be considered according to current regulations (Eurocodes and BS 5534).
This data will help to check if the system is suitable for the project conditions. The thickness of the support battens must be adapted to the roof battens to ensure the junction with the roof covering is watertight.
2.1 Climatic Conditions

2.2 Position on the roof
The location of the PV array has an influence on the wind load value whether it is in the centre, on the edge or in the corner of the roof. The worst case should be taken into account.

TWO-SLOPED ROOF

ONE-SLOPED ROOF

1The seismic resistance of the GSE In-Roof System is validated on the whole European territory. This criterion is not to be taken into account.

September 2022

Installation Manual ­ In-Roof Universal Kit

11

2.3 Determine wind pressure of the project

To calculate the wind load on the PV array, you need to priorly know the following parameters:

· Location of the project · Altitude · Type of terrain · Distance from the shoreline

· Ridge height · Roof pitch · Roof zone (Centre, Edge, Corner)

Ideally, climatic load (and especially wind load) should be calculated for each project, but you can refer to the tables below, if all conditions matches with those of the project.

Fixed Conditions: · Terrain category: Country terrain (including Town Terrain) · Distance from the shoreline: 10 km · Battens dimension: 25 x 50mm
1st case: Roof pitch 25°

2nd case: Roof pitch 25°

September 2022

Installation Manual ­ In-Roof Universal Kit

12

Installation

3.1 Overall presentation of the system

OVERALL PRESENTATION OF THE INSTALLATION STEPS OF THE KIT :

1/ Positioning of the support battens 2/ GSE frames installation 3/ Flashings installation

4/ PV modules installation 5/ Connection of the roof covering
on top bottom and lateral PV field

TOP OF PV FIELD

100

Battens (Roof deck)
Roofing elements

Roof underlay

Lathing (GSE Frame support)

LATERAL PV FIELD

BOTTOM OF PV FIELD

Slate

Other tiles

Gutter

September 2022

Installation Manual ­ In-Roof Universal Kit

13

3.2 Preparation of the roof covering
3.2.1 Calculation of the PV array dimensions
INFO: Download our layout calculator on the « Downloads » section of our website
https://www.gseintegration.com/en/downloads/ to determine the dimensions of your PV array.
The dimensions of the PV array can be calculated using the GSE frame reference (see sections 1.4, 1.5 and 1.6 to determine the GSE frame compatible with the module):
A Frames v.2012 and v.2020
Array height (mm) =
((Height Ref. + Graduation + 10) x Nb. Lines) + 160 + 150 + 50 + 100² A +B+C+D+E
Array width (mm) =
((Width Ref. + 36.5) x Nb. Columns) + (2 x 165) F +2 x G
²If integrated in the centre, add a board to equalise with curve height (ie 3.4)

  • Landscape frames 1686_1016 and 1700_1016 have a reference height of 992.

September 2022

Installation Manual ­ In-Roof Universal Kit

14

B

Half-Frames v.2022

Array height (mm) =
((Height Ref. + Graduation + 10) x Nb. Lines) + 160 + 150 + 50 + 100²
A+B+C+D+E
Array width (mm) =
((Width Ref. + 40) x Nb. Columns) + (2 x 172)
F +2 x G
²If integrated in the centre, add a board to equalise with curve height (ie 3.4)

Half-Frames GSE In-Roof v.2022 – PORTRAIT Height Ref (mm) 1650 1650 1650 1650 1650 1650 1840 1840 1840 1840 1840 1840 1840 Width Ref (mm) 995 1070 1100 1135 1140 1160 995 1020 1030 1045 1050 1070 1135

3.2.2 Roof cover installation
Remove the roofing elements following the PV array dimensions (calculated beforehand), and by removing 1 or 2 extra tile lines (slate or flat tile) on the lateral sides and top of the array.

September 2022

Installation Manual ­ In-Roof Universal Kit

15

3.3 Positioning of the support battens

WARNING: PRIOR TO STARTING ANY WORK, THE INSTALLER MUST ENSURE THAT THE FRAMEWORK IS FLAT AND THERE MUST BE A ROOF UNDERLAY ACCORDING TO THE BUILDING STANDARD BS 5534.

11. Determine beforehand the number of fixing clamps and the adapted batten section (see section 2).

2. Dispose the wooden battens to the following locations:

1/ Fixing points of the clamps

2/ Fixing points of the frames 3/ Junction between the frame rows¹ 4/ Support of the sealing strip¹

Battens fixing: It is recommended to use self- drilling wood screw of 5x80mm.

5/ Mounting hooks of top flashings¹

Roofing elements

Battens
(Roof deck)

Roof underlay

Lathing
(GSE panel support)

WARNING: THE POSITION OF THE FIXING CLAMPS AND THEIR SUPPORT BATTENS MUST COMPLY WITH MODULE MANUFACTURER REQUIREMENTS.
[1] Since these elements play no role in the mechanical system strength, the width of the timber could be different from that calculated for the fixing clamps. Only the thickness should be identical.

September 2022

Installation Manual ­ In-Roof Universal Kit

16

All of our battening plans in PORTRAIT and LANDSCAPE configuration are available on our site: https://www.gseintegration.com/wp- content/uploads/2022/04/IR_EN_PL_2.0.pdf
EXAMPLE OF BATTENING PLANS FOR PORTRAIT FRAMES WITH A REFERENCE HEIGHT OF 1710 MM AND 4 FIXING CLAMPS:

EXAMPLE OF BATTENING PLANS FOR LANDSCAPE FRAMES WITH A REFERENCE HEIGHT OF 1020 MM AND 4 FIXING CLAMPS:

September 2022

Installation Manual ­ In-Roof Universal Kit

17

All of our battening plans in PORTRAIT and LANDSCAPE configuration are available on our site: https://www.gseintegration.com/wp- content/uploads/2022/04/IR_EN_PL_2.0.pdf
EXAMPLE OF BATTENING PLANS FOR HALF- PORTRAIT FRAMES WITH A REFERENCE HEIGHT OF 1650 MM AND 4 FIXING CLAMPS:

4 Clamps

September 2022

Installation Manual ­ In-Roof Universal Kit

18

3.4 Sealing strip installation

The sealing strip is laid out to link up with the bottom part of the roofing (PV array in the middle of the roofing).

A batten is placed to fit with the thickness of the roof tile and to provide a flat base for the sealing strip.

WARNING : ALWAYS MAINTAIN A MINIMUM SLOPE OF 3°

When installing the sealing strip on tiles with relief, make sure to press it down well so that it follows the roof tile’s shape correctly. Make a 20-mm fold on the top part and sides to prevent water upwelling. Put spots of glue every 50cm when installing in heavy rain / high wind areas.

September 2022

Installation Manual ­ In-Roof Universal Kit

19

When installing all the way to the eaves, the sealing strip is laid out in a way as to connect directly to the gutter.

The connection of the waterproofing strip to the gutter can be done with a drip flashing: one for the PV field, another one for the roof underlayment.

3.5 GSE Frames Installation A Frames v.2012 and v.2020

A 3 1 3
September 2022

1 Fix the 1st frame through the 2 central fixing points

2 Assemble and fix the other frames

3

Pre-drill and fix the 4 other fixing points

Warning: Do not screw too deep into the frame

Installation Manual ­ In-Roof Universal Kit

20

B Half-Frames v.2022

1 Fix the 1st half-frame through its middle fixation point and through the 2 other fixation points on the upper plot already pre-drilled.

2 Assemble the other half-frames laterally

thanks to the stop and vertically. Fix them

the same way than described in 1.

1

2

Warning: Do not screw too deep into the frame

WARNING: THE SCREW LENGTH CAN BE REDUCED TO 40MM AT THE FRAME FIXING POINTS IF AND ONLY IF THE ROOF-SUBSTRUCTURE INSTALLATION DOES NOT INCLUDE COUNTER- BATTENS. OTHERWISE, USE ONLY THE GSE STANDARD 60MM SCREW WITH ITS IN-ROOF SYSTEM.

September 2022

Installation Manual ­ In-Roof Universal Kit

21

1. Draw a chalk line along the bottom of the first row, by positioning 280 mm from the top of the reference lath.
2. Interlock the plastic frames from the right to the left side (Possibility from left to right – check interlocking is well done).
3. Attach the frames only by the reference points.

WARNING: WHEN INSTALLING THE UPPER ROWS, ADJUST SO THAT ONE ROW COVERS THE OTHER USING THE GRADUATIONS BASED ON THE LENGTH OF THE MODULE (IE DEVICE).

Frames v.2012 &

A

2020

B

Half-Frames v.2022

September 2022

Installation Manual ­ In-Roof Universal Kit

22

3.6 Lateral flashings installation
Lateral flashings
WARNING: BEFORE INSTALLING THE LATERAL FLASHINGS, MAKE SURE TO PLACE THE WEDGES AT THE ARRAY ENDS, UNDER THE CORRUGATIONS, WHERE THE END CLAMPS ARE LOCATED.
11. Place the wedges under the corrugations at the edges of the PV field, where the clamps are located R for the Right side of the PV array.
L R L for the Left side of the PV array.

Position 1: wedges for Half-Frames v.2022.
1

TIP: Mark their position on the

inner surface of the frame to

Position 2: wedges for Frames v.2012 and v.2020.

identify them after positioning

2

the lateral flashings.

22. Place the lateral flashings of the low end of the first row of panels, up to 120 mm of the upper edge of the last row. The overlap between two parts of the lateral flashing will be at least 150 mm. Each will be held in place by at least 2 attachment hooks.

WARNING: FOR THE 2022 HALF-FRAMES, CUT THE ERGOT BEFORE PUTTING THE LATERAL FLASHINGS ON THE FRAMES’ CORRUGATIONS

September 2022

Installation Manual ­ In-Roof Universal Kit

Fixing hook 23

33. Carry out the pre-drilling using a 10 mm wooden drill bit on the 4 remaining attachment points of the GSE frame (HalfPortrait frames v.2022 are already pre-drilled)
TIP: It is possible to pre-drill the expanding points of the frame before mounting on the roof. The frames are drilled individually (do not drill several
frames at the same time).
Pre-drill

Reminder : It is prohibited to drill in the outflow zones and at the high points of the GSE frame. It may compromise the integrity of the photovoltaic system and its watertightness.
Please refer to the plans pages 7, 8 and 9 for the location of the fixing points.

Screw

4. Then, pre-drill the fixing points of the clamps.
5. For end clamps, pre-drill through the flashing, the frame’s corrugation and the wedges.

September 2022

Installation Manual ­ In-Roof Universal Kit

24

3.7 PV modules installation
3.7.1 Cabling preparation
EXAMPLE OF WIRING DIAGRAM WITH INSTALLATION OF MICRO-INVERTERS:

Position the module in such a way that the cables of the junction box pass through the
designated space.

TIP: Some module manufacturers allow portrait orientation setting with the
junction box going downwards. Please refer to the manufacturer’s guidance.

Modules with splitted junction box are only compatible with the 2020 frames and 2022 half-frames.

September 2022

Installation Manual ­ In-Roof Universal Kit

25

When using micro-inverters, attach them to a lath at the level of the GSE frame’s central hole.

WARNING: PLEASE REFER TO THE INVERTER’S MANUAL TO BE SURE THAT THE INSTALLATION COMPLY WHY THE MANUFACTURER RECOMMENDATIONS
Compatibility with all micro-inverters and optimizers on the market
Passage of the grounding cables:

WARNING: WHEN SETTING UP THE CABLES, MAKE SURE YOU DO NOT CREATE ANY INDUCTION LOOP, IN ACCORDANCE WITH REGULATION.
Grounding of the modules and of the micro-inverter (please refer to the implementation requirements of manufacturers):

September 2022

WARNING: MAKE SURE THAT ALL CABLE PASSAGES ARE KEPT ON THE FRAME USING
CABLE CLAMPS.

Installation Manual ­ In-Roof Universal Kit

26

3.7.2 Modules mounting

1 Position the modules in such a way that they are resting on the support pads and abut against the upper pads (orange arrows).

A Frames v.2012 and v.2020

B Half-Frames v.2022

Module support pads

September 2022

WARNING: CHECK THAT THE MODULES ARE WELL CENTERED IN RELATION TO THE FRAME SO THAT THE GRIP OF THE CLAMPS IS THE SAME ON BOTH SIDES. THE MODULE FRAME MUST ABUT AGAINST THE UPPER PADS OF THE PANEL TO PREVENT SHIFTING.

Installation Manual ­ In-Roof Universal Kit

27

2 Stick the EPDM foam under the clamps and pre-drill them, by screwing and unscrewing to remove material.
WARNING: CHECK THAT BENEATH THE CLAMP IS DRY AND HAS NO DIRT TO ENSURE OPTIMAL BONDING OF THE FOAM.
3 Attach the modules by screwing the fixing clamps at the designated positions.

DO NOT USE AN IMPACT SCREWDRIVER TO FIX THE CLAMPS. IT IS NECESSARY TO USE A NORMAL SCREWDRIVER TO ENSURE THAT THE CLAMPS REMAIN MECHANICALLY STILL OVER TIME.

September 2022

Installation Manual ­ In-Roof Universal Kit

28

10mm

Half-Frames v.2022

September 2022

Installation Manual ­ In-Roof Universal Kit

29

3.8 Top flashing installation

WARNING: THE TOP FLASHING PIECE IS DESIGNED WITH A SLOPE OF 14° TO ALLOW WATER FLOW ABOVE THE UPPER ROW OF MODULES. IT IS THEREFORE, ESSENTIAL FOR THE INSTALLER TO ENSURE THAT THE ROOF SLOPE IS SUFFICIENT TO PREVENT WATER RETENTION ACCORDING TO THE REGULATION.
IN BORDERLINE CASES, WE RECOMMEND THAT YOU EITHER USE A THICKER SUPPORT LATH TO DECREASE THE COUNTER-SLOPE OR TO REPLACE THE TOP FLASHINGS WITH A FLEXIBLE FLASHING STRIP (SEE PAGE 34).
1 Join the top flashings and the attach angle using pop rivets, taking care that you adjust the module frame thickness.

September 2022

Installation Manual ­ In-Roof Universal Kit

30

2 Position the assembly so that the module frame thickness fits between the attach angle and the top flashing. Make cuts on the attach angle at the position of the GSE panel corrugations.
Cut on the attach angle
3 Place the top junction flashing, having applied beforehand two PU glue joints on the covered top flashing area. The connecting piece must overlap with the top flashing with at least 100 mm. The gap between the top flashings should not exceed 160 mm.
4 In the same way, place the corner flashings, having applied beforehand a PU glue joint on the overlapping zone of the top flashing. (Overlapping at least 100mm)

September 2022

Installation Manual ­ In-Roof Universal Kit

31

SPECIFIC CASE: if a gap is observed between the module and the corner flashing, cut it in order to adapt it to the thickness of the module.

Module thickness 30-34 mm 30-39 mm

40 and +

Frames 2012

Incompatible* Needed cut No cut needed

Frames 2020

Needed cut No cut needed Incompatible*

Half-frames 2022 Needed cut No cut needed Incompatible*

  • Laying of a waterproofing strip on top of the PV field

Half-Frames GSE In-Roof v.2022 – PORTRAIT Height Ref (mm) 1650 1650 1650 1650 1650 1650 1840 1840 1840 1840 1840 1840 1840 Width Ref (mm) 995 1070 1100 1135 1140 1160 995 1020 1030 1045 1050 1070 1135
Follow the 4 steps below to cut the corner flashings:

Cut the corner flashing in two distinct pieces

Adjust the height of the corner flashing by overlapping the two pieces

Once the height adjusted, drill the overlapped pieces with a 4,5mm drill bit

Assemble the pieces with a rivet

Once the adjustment of both corner flashings is done, install them as described in step 4, page 31.

September 2022

Installation Manual ­ In-Roof Universal Kit

32

5 Fix all flashings to the battens using flashing hooks (at least 2 per piece).
6 Place the precompressed seal on the flashings around the area on the lateral and upper parts.
Precompressed seal

Covering until the flashing
The seal must reach the bottom of the flexible flashing strip to prevent any potential infiltration of water or solid particles.

September 2022

Installation Manual ­ In-Roof Universal Kit

33

OPTION: REPLACING TOP FLASHINGS WITH A FLEXIBLE STRIP
It is possible to install a flexible flashing strip or equivalent to make the connection with the upper roofing elements. Shape a 2-cm fold in the upper and lateral parts of the strip to prevent any water upwelling.

3.9 Specific case: PV array inner/outer angles
In the case of non-rectangular PV array, inner and outer angles must be connected to the roofing using a flexible flashing strip compliant with the building/roofing regulation.

End the flashing strip on top of the corrugation

Risk of tearing

WARNING: IN BOTH CASES, THE FLEXIBLE STRIP CAUGHT BETWEEN THE FLASHING AND THE CORRUGATION OF THE GSE PANEL MUST BE POSITIONED ON TOP OF THE CORRUGATION TO PREVENT THE RISK OF TEARING.

September 2022

Installation Manual ­ In-Roof Universal Kit

34

3.9.1 Inner Angle (L-Shaped)
Place the flashing strip by covering the lower-row frames up to the corrugation of the adjacent frame, then cover the strip with the lateral flashing.

3.9.2 Outer Angle (T-Shaped)
Place the lateral flashing on the lower-row panel. Reposition the adjacent tiles to cover the lateral flashing, then place the flashing strip so that it overlaps with the last row of tiles, ensuring that there is a 2-cm fold in the upper section.

Then, position the GSE panel so that it’s overlapping with the flashing strip.
WARNING : FOR THE OVERLAP, FOLLOW ROOFING REGULATION AS WELL AS THE REQUIREMENTS IN SECTIONS 3.4 AND 3.8 OF THIS DOCUMENT.

September 2022

Installation Manual ­ In-Roof Universal Kit

35

3.10 Connection to the roof covering
Reposition the lateral and upper sections of the roofing elements to make a continuous and watertight connection with the roof.
It may be necessary to cut the tiles to ensure a compliant overlap between the elements, according to roofing regulation. These elements must be attached mechanically, as described in the roofing regulation.
TIP: YOU CAN USE DOUBLE TILES OR HALF TILES FOR THE LATERAL CONNECTION. The roof tiles must rest on the flashings with enough overlap to meet the requirements of the roofing regulation.

September 2022

Installation Manual ­ In-Roof Universal Kit

36

Maintenance and servicing

Verification
We recommend to check whether foreign materials have settled into the photovoltaic system and remove it manually if any. Simply use clean water to wash the GSE frames if needed. For prevention, we also recommend that overall PV system installed is checked occasionally.
4.2 Module replacement
Disconnect the PV array from the AC box and proceed as follows:

1. Unscrew the fixing clamp, remove the module and remove the edge wedges.

2. Screw one GSE screw at the location of old hole, having placed beforehand a new polypropylene edge wedges under the corrugation if it is located on an array edge.

3. Make a new 10 mm hole, 25 mm above the old position.

4. Place the module and attach the new assemblies (fixing clamp + EPDM foam + GSE screw).

September 2022

Installation Manual ­ In-Roof Universal Kit

37

5. Assistance and Contact
5.1 Training session
The GSE Integration team offers technical training sessions on the product with practical application on a demonstration model on your request and subject to the presence of a sufficient number of participants.
For further information, please contact your sales manager or distributor.
5.2 Technical assistance

TECHNICAL ASSISTANCE IS AVAILABLE FROM MONDAY TO FRIDAY FROM 9.30 AM TO 6 PM

5 rue Morand 93400 SAINT OUEN (France)
Tel.: +33(0)1.49.48.14.51 E-Mail: contact@gseintegration.com

6. Certifications and Warranties
6.1 Technical assessments
ETN n°A27T2021000B0 Avis Technique n°21-16/57 MCS 012 ­ BBA 0156
6.2 Fire test
BRoof T1 BRoof T2 BRoof T3 BRoof T4

September 2022

Installation Manual ­ In-Roof Universal Kit

38

is a patented development project of GSE Intégration
Your distributor:

September 2022

Installation Manual ­ In-Roof Universal Kit

39

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals