SENCO DS222-18V Auto-Feed Screwdriver Instruction Manual

June 12, 2024
SENCO

SENCO DS222-18V Auto-Feed Screwdriver

Symbols

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL| SIGNAL| MEANING
**| DANGER:| Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
**
| W AW NI NG:| Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
**| CAUTION:| Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
|
NOTICE:**| (Without Safety Alert Symbol) indicates information considered im- portant, but not related to a potential injury (e.g. messages relating to property damage).
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product in a better, safer manner.

SYMBOL| NAME| DESIGNATION/EXPLANATION
| Safety Alert| Indicates a potential personal injury hazard.
| Read Operator’s Manual| To reduce the risk of injury, user must read and understand opera- tor’s manual before using this product.
| Eye Protection| Always wear eye protection with side shields marked to comply with ANSI Z87.1.
| Wet Conditions Alert| Do not expose to rain or use in damp locations.
| No Hands| Failure to keep your hands away from blade will result in serious personal injury.
| Recycle| This product uses Lithium-ion batteries. Local, state, or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and or disposal options.

**V**

| Volts| Voltage

min

| Minutes| Time
| Direct Current| Type or characteristic of current
| Alternating Current| Type or characteristic of current
****| No Load Speed| Rotational speed, at no load

.../min

| Per Minute| Revolutions, strokes, surface speed, orbits, etc. per minute

General Power Tool Safety Warnings

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work Area Safety
  1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
**Electrical Safety

**

  1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
    plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

  2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

  3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

  4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

  5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

  6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock

  Personal Safety
  1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
  4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
  7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
Power Tool Use and Care
  1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
Battery Tool Use and Care
  1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
  6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
  7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
Service
  1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers

Screwdriver Safety Warnings

  1. Hold the power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  2. Do not use the power tool in locations where the ambient temperature may reach 4°C (39.2°F) or exceed 40˚C (105˚F).

Safety Warnings for Charger and Battery

  1. This manual contains important safety and operating instructions for the SENCO battery charger VB0156 and VB0189. Use with approved Senco batteries stated on the charger label.
  2. Before using the SENCO battery charger VB0156 and VB0189, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
  3. Do not expose charger to water, rain or snow.
  4. Use indoors.
  5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
  6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
  7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
    Length of Cord (Feet)

    25| 50| 100| 150
    AWG Size of Cord
    16| 16| 16| 14

Table 1 – Recommended minimum AWG size for battery charger extension cords.

  1. An extension cord should not be used unless absolutely necessary.
    Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
    a. That pins on plug of extension cord are the same number, size, and shape as those of plug on charger;
    b. That extension cord is properly wired and in good electrical condition; and
    c. That wire size is at least as large as the one specified in the table.

  2. Do not operate charger with damaged cord or plug- replace them immediately.

  3. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a SENCO Authorized Service Centre.

  4. Do not disassemble charger or battery cartridge; take it to a SENCO Authorized Service Centre when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

  5. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning.

  6. Store battery packs in a 30%-50% charged condition.

  7. Every six months of storage charge the pack as normal.

  8. For best results, your battery should be charged in a location where the temperature is above 50˚F but below 100˚F.

  9. Do not store outside or in vehicles.

  10. Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.

  11. Do not allow anything to cover or clog the charger vents.

  12. Do not recharge non-rechargeable batteries.

  13. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety.

  14. Children should be supervised to ensure that they do no play with the appliance.

  15. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons to avoid a hazard.

  16. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
    a. Do not touch the terminals with any conductive material.
    b. Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
    c. Do not expose battery cartridge to excessively humid conditions, water, snow or rain.

  17. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 27˚C (80˚ F).

  18. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out.
    The battery cartridge can explode in a fire.

  19. Do not use tool without Warning Label on tool.
    If label is missing, damaged or unreadable, contact your SENCO representative to obtain a new label at no cost.

  20. Never attempt to connect two (2) chargers together.
    Consecutive charging may cause overheating.
    If you need to recharge batteries consecutively, wait about 15 minutes for the charger to cool.

  21. Battery leakage may occur under conditions of extreme usage or temperature.
    If liquid comes in contact with skin, wash quickly with soap and water, then with lemon juice or vinegar. If liquid gets in your eyes, wash with water for at least 10 minutes and seek medical attention immediately

Functional Description

Tool Operation

Read sections titled “Safety Warnings” before operating tool.
For best results, charge new battery before using (see “Battery Charging” page

11).

Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged.
Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.
Do not attempt to modify this product or create accessories or attachments not recommended for use with this product.
Any such alteration or modification is misuse and could result in hazardous conditions possibly leading to serious personal injury. I any parts are damaged or missing, please call 1-800-543-4596 for assistance.

Adjusting for Fastener Length
  1. Remove battery before adjusting nosepiece for fastener length.
  2. Depress the screw selector pin until it is flush with nosepiece and slide the nosepiece to the desired setting by aligning hatch marks with the silver adjustment pin.
  3. Release pin and make sure it is fully engaged in selected nosepiece slot for proper operation.
DS222-18V DS225-18V DS322-18V
1″ 1″ 1″
1 1/4″ 1 1/4″ 1 1/4″
1 1/2″ 1 1/2″ 1 1/2″
1 3/4″ 1 3/4″ 1 3/4″
1 5/8″ 1 5/8″ 1 5/8″
2″ 2″ 2″
2 1/4″
2 1/2″
2 3/4″
3″
Bit Type DS222/DS225 DS322
--- --- ---
Phillips EA0297 EA0400
Square EA0298 EA0401
Rex EA0299 EA0402
Loading the Tool
  1. Check to be sure the heads of the screws are resting on top of the plastic collation material.
    This will ensure proper strip advancement and prevent jamming.

  2. Check for proper fastener length setting (see “Adjusting for Fastener Length” above).

  3. Feed the strip into the strip guide track up toward the nose of the tool.

  4. Feed the strip into the slide body until the first screw is aligned with the bit.
    The tool will feed all subsequent screws automatically as the tool is pulled back off the work surface, returning to its relaxed state.

  5. To remove the strip, pull it through from the top of the side body.

Drive Speed Adjustment

Low speed tools can be switched from 2500 to 1600 RPM for driving self- drilling and tapping screws into heavy steel applications.
This can be done by depressing the drive speed adjustment button shown in Figure 1. A red LED will indicate that low speed mode (1600 RPM) is engaged. Click the button again to toggle back to normal mode (2500 RPM).
The most recently selected mode will be maintained indefinitely until the user presses the button again.

Driving Screws
  1. Whenever possible, hold the tool at a right angle to the work surface.

  2. Pull the trigger to start the motor.

  3. Press the nosepiece with constant force against the work surface.
    Do not remove the tool from the work surface until the clutch disengages and the bit stops rotating, signalling a fully driven screw.

  4. Continue to allow the motor to run.
    The next screw will be automatically fed into place when the tool is pulled off the work surface.

During the driving process it is possible for the tool to “cut-out” or stop the motor prematurely as a safety function to preserve the tool. If the motor senses a torque spike, an over-current protection function will activate. A partially driven screw can be driven fully by squeezing the trigger again to reset the tool/motor.
If this cut-out occurs repeatedly, please review the troubleshooting section for more details, or discontinue use in that application.

Trigger Lock

To lock the trigger for continuous operation, depress the trigger and push in the locking button then release the trigger.
The tool will continue to run. To turn off, squeeze and release the trigger.

Depth of Drive Adjustment

This tool is equipped with a locking depth control adjustment:

  1. Release the thumbwheel by depressing the red lock button.

  2. Adjust the countersink by turning the depth adjustment thumbwheel.

  3. Refer to the markings on the tool for proper direction.

  4. Release the lock button after adjustment.

Test drive screws while adjusting until the desired countersink is reached.
This tool has a depth-sensing clutch. When the screw is countersunk to the preset depth, it automatically disengages and makes a click or ratcheting sound. This is normal and signals completion of the drive.

When the battery is low, or the drive requires too much torque, the tool may stall at the bottom of the drive (before the clutch can disengage). The same procedure should be followed as mentioned above for tool cut-out.
The tool may stall when confronted with electrostatic discharge.
Please release the trigger and restart the tool after removing electrostatic discharge condition.

Reverse Operation

** To prevent the feed system from unintentionally falling off the tool, ensure the locking collar is at the locked position before starting to drive screws or when carrying tools.
To operate tool in reverse for removal of screws
(see Figure 1):**

  1. Flip the forward/reverse switch to the right for reverse rotation.

  2. Turn the locking collar on the detachable feed system to the unlock position

  3. Slide the feed system off the tool to expose the bit.

  4. Insert bit into screw and apply/maintain pressure to engage clutch.

  5. Pull trigger until screw is completely disengaged.

Bit Replacement

Due to wear or damage, the bit will need to be replaced periodically or when changing between drive types.
The bit can be removed/replaced in two ways:

  1. Without removing feed system
    i. Remove fasteners from the tool.
    ii. Slide bit release button to rear.
    iii. Tilt tool forward and pulse trigger.
    iv. Bit will fall out.
    v. Hold tool upright.
    vi. Insert the new bit into the slide body.
    vii. Slide bit release button to rear.
    viii Pulse tool and release button when bit drops into place.

  2. Removal of tool front end/feed system
    i. Turn the locking collar on the detachable feed system to the unlock position.
    ii. Slide the feed system off the tool to expose the bit.
    iii. Slide bit release button to rear.
    iv. Pull the old bit out and release button.
    v. Insert the new bit into the bit retainer and push until it clicks into place. (Slight rotation of the bit may be necessary for proper alignment and full insertion.)
    vi. Install feed system and rotate collar to lock position.

Nosepiece Replacement
  1. Remove battery before changing the nosepiece.

  2. Remove retention screw.

  3. Set the nosepiece on the longest setting possible.

  4. Depress the screw selector pin until it is completely depressed. It will be necessary to use a screw or thin object to depress to this depth.

  5. While holding the pin in this position, slide the nosepiece forward and off the slide body

  6. Install the new nosepiece.

  7. Replace the nosepiece retention screw ensuring it is seated snug against the slide body.

Belt Hook Adjustment

To adjust the belt hook offset from the tool:

  1. Remove the belt hook thumb screw until the locking plate can be removed.
  2. Slide the belt hook out to the desired position, replace the locking plate, then re-install the thumb screw.

To relocate the belt hook to opposite side of the tool:

  1. Remove the thumb screw, locking plate, threaded plate and belt hook.

  2. Insert the threaded plate on the opposite side of tool and re-install the hook at the desired position using locking plate and thumb screw.

Battery Pack Installation

Only SENCO VB-Series 18V batteries should be used on SENCO tools: VB0155, VB0161, VB0190, VB0210 or VB0212.

  1. Align battery ribs with slots on the tool.
  2. Push battery until it seats tightly on the tool.
  3. A click can be heard when the release mechanism seats properly.
Battery Pack Removal
  1. Depress buttons on both sides of battery.
  2. Slide battery off tool.
Battery Charging
  1. Place battery pack in charger.

  2. Align raised ribs on battery pack with groove in charger.

  3. Press down on battery pack to be sure contacts on battery pack engage properly with contacts in charger.
    When properly connected, the red light will turn on.
    Red flashing light indicates fast charging mode.

  4. Red and green light flashing indicates defective battery pack. Return battery pack to your nearest SENCO Authorized Service Centre for inspection or replacement.

  5. Solid red light indicates that the battery is charging.

  6. When your battery pack becomes 80% charged, the red light will stay on and the green light will flash.
    When battery pack is fully charged, the red light will turn off and the green light will turn on.

  7. After normal usage, 1 hour of charge time is required to be fully charged. A maximum charge time of 1 hour or less is required to recharge a completely discharged battery pack.

  8. The battery pack will become slightly warm to the touch while charging. This is normal and does not indicate a problem.

The battery pack houses 4 coloured LED lights. These LEDs indicate the state of charge and possible problems inside the battery pack.

Mode| Battery Pack Inserted?|


Power

|


Charging/Full

| Condition|

Evaluate

|


Temp. Delay

|


Error

---|---|---|---|---|---|---|---
Standby/Power| No| Fade| X| X| X| X| X
Standby Full| Yes| Fade| Fade| Ready for Use| X| X| X
Charging| Yes| Solid Green| Flashing Green| <80%| X| X| X
Fully Charged| Yes| Fading Green| Fading Green| 100%| X| X| X
Evaluating| Yes| Solid Green| X| Measuring| Flash Orange| X| X
*Temp Delay| Yes| Solid Green| X| Hot/Cold| X| Flash Orange| X
Defective| Yes| Solid Green| X| Damaged| X| X| Solid Red

Press raised red button on battery pack to check charge:

  • Red Flashing = 0-15% Charge
  • Red On = 16-25% Charge
  • Red and Orange On = 26-50% Charge
  • Red, Orange, and Green On = 51-75% Charge
  • All On = 76-100% Charge

Tips for maintaining maximum battery life:

  • Charge the battery pack before it is completely discharged.
  • Always stop tool operation and charge the battery when you notice less tool power.
  • Never recharge a fully charged battery.
  • Overcharging shortens the battery service life.
Battery Disposal
  • To preserve natural resources, please recycle or dispose of properly. This product contains Li-Ion. Local state or federal laws may prohibit disposal of Li-Ion batteries in ordinary trash.
  • Consult your local waste authority for information regarding available recycling and/or disposal options.
  • For more information on battery recycling call 1-800-8 BATTERY.

Maintenance

Read section titled “Safety Warnings” before maintaining tool.

  1. With battery removed, make daily inspection to ensure free movement of nosepiece and trigger. Do not use tool if nosepiece or trigger sticks or binds.

  2. Lubrication of the feed system is not necessary.
    DO NOT OIL.

  3. Wipe tool clean daily and inspect for wear, especially the bit and nosepiece.
    Replace as necessary

**** Repairs other than those described here should be performed only by trained, qualified personnel. Contact SENCO for information at 1-800-543-4596.

Accessories

SENCO offers a full line of DuraSpin screws and accessories for your SENCO tools, including:

  • Bits
  • Batteries
  • Battery Chargers
  • Storage Bag
  • Assorted Nosepieces
  • Safety Glasses

For more information or a fully illustrated catalogue of Senco accessories, contact your sales representative or call Senco at 1-800-543-4596.

Technical Specifications

Table 4 – DS222-18V Tech Specs

VOLTAGE| 18V
RPM| 0-1600, 0-2500 REV/MIN
WEIGHT| 3.87 LB / 1.75 KG W/O BATTERY
HEIGHT| 9.59″ (243.5MM) MAX
LENGTH| 14.66″ (372.4MM) MAX
WIDTH| 3.36″ (85.4MM) MAX
RECHARGE TIME| 1 HOUR
FASTENER CAPACITY| 50 SCREWS (1 STRIP)
TORQUE DELIVERED| 70 IN-LBS. MIN
GENERATED NOISE| 84DB(A)
VIBRATION| 2.5M/S2 MAX
FASTENER LENGTH| 1-2″
FASTER RANGE| #6-#12
**Table 5 – DS225-18V Tech Specs **

VOLTAGE| 18V
RPM| 0-5000 REV/MIN
WEIGHT| 3.72 LB / 1.69 KG W/O BATTERY
HEIGHT| 9.59″ (243.5MM) MAX
LENGTH| 14.66″ (372.4MM) MAX
WIDTH| 3.36″ (85.4MM) MAX
RECHARGE TIME| 1 HOUR
FASTENER CAPACITY| 50 SCREWS (1 STRIP)
TORQUE DELIVERED| 42 IN-LBS. MIN
GENERATED NOISE| 84DB(A)
VIBRATION| 2.5M/S2 MAX
FASTENER LENGTH| 1-2″
FASTER RANGE| #6-#12
Table 6 – DS322-18V Tech Specs

VOLTAGE| 18V
RPM| 0-1600, 0-2500 REV/MIN
WEIGHT| 3.96 LB / 1.80 KG W/O BATTERY
HEIGHT| 9.59″ (243.5MM) MAX
LENGTH| 16.52″ (419.5MM) MAX
WIDTH| 3.36″ (85.4MM) MAX
RECHARGE TIME| 1 HOUR
FASTENER CAPACITY| 50 SCREWS (1 STRIP)
TORQUE DELIVERED| 70 IN-LBS. MIN
GENERATED NOISE| 84DB(A)
VIBRATION| 2.5M/S2 MAX
FASTENER LENGTH| 1-3″
FASTER RANGE| #6-#12

Troubleshooting

tool State Flash count Action to resume
Low Voltage Protection (LVP) 3 Release trigger and press trigger twice to

reset/resume function
Switch to a fully charged battery
Over Current Protection (OCP)| 6| Release trigger and press trigger twice to reset/resume function
Over Temperature Protection (OTP)| 9| Wait for tool temperature to cool (about 3-4 minutes)
Motor Stall Protection| 12| Release trigger and press trigger twice to reset/resume function
Abuse Protection| 15| Keep battery installed into tool, wait for tool to cool
Reinstall battery if removed, press trigger

  • If the tool has cooled sufficiently, the tool will run
  • After 5 seconds, press trigger again, the tool will run
  • If the tool is still overtemperature, wait for temperature to decrease further (about 3-4 minutes), press trigger again, the tool will run

Hall or MOSFET Abnormal| Continuous flash| Release trigger and press trigger twice

  • If the tool resumes function and LED light not flashing, the tool is normal
  • If there is continuous flashing of LED light, return for maintenance
Problem/Symptom Probable cause corrective Action
Tool will not start or run slowly Battery is discharged or defective Replace

with charged battery pack
Protection mode active (12 LED flashes)| Wait up to a couple hours for tool to cool and reset
Trigger switch is defective| Replace or return to Senco authorized service centre for repair
Motor is defective
Tool will not fully drive fastener| Bit is worn or incorrect bit installed| Replace bit
Power capabilities of the tool have been exceeded| Discontinue use for that application
Tool is in reverse| Switch tool to forward
Depth of drive not set properly| See p. #10
Tool does not advance fastener| Screw length/nosepiece position is improperly set| See p. #9
Return spring is weak or broken| Replace or return to authorized service centre for repair
Defective collation material| Use Senco branded fasteners for optimum performance
Defective slide body| Replace or return to authorized service centre for repair
Screw strip is jammed in guide track| Ensure strip slides freely in guide track
Screws “kick out” or misdrive during use| Screw length/nosepiece position is improperly set| See p. #9
Incorrect bit installed| Ensure correct bit type and length are installed
Defective or damaged feed system| Return to Senco or Authorized service centre for repair
Bit will not install| Bit not properly inserted into drive shaft| See p. #11
Clutch teeth not aligned| Pulse trigger while holding back release button
Not a Senco bit| Use only the appropriate Senco bit
Bit will not release| Not a Senco bit| Use only the appropriate Senco bit
Clutch teeth not aligned| Pulse trigger while holding back release button
Bit slips off screw or screw is driven at an angle| Tool slid forward during drive| Hold tool firmly while driving
Bit is worn or broken| Replace bit
Nosepiece is worn or damaged| Replace or return to Senco authorized service centre for repair
Bit is worn or broken| Replace bit
See p. #9
Defective collation material| Use Senco branded fasteners for optimum performance
Nosepiece damaged or bent| Replace or return to authorized service centre for repair
Screw partially driven into collation material then feed system released| Remove jammed screw with fingers or pliers and resume use
Clean mechanism
Return spring is weak or broken| Replace or return to authorized service centre for repair
Bit sticking in collation material| Use Senco branded fasteners for optimum performance
| Always attempt to store screws in cool dry place before use.
Overheated collation can get soft and cause a delay in feed system return
Discontinue use for that applica- tion
Consider alternative fastener
CAM screw is loose or damaged| Tighten or replace CAM screw
Debris build-up on mechanism| Clean mechanism
See p. #13 for battery error code description
Rotate the collar to full unlock position
Foreign object stuck inside the connection| Be sure that no objects or parts are jammed inside the connection
Components in connector may be damaged| Replace front-end assembly or return to Senco Authorized service centre for repair
Rotate the collar to full unlock position
Components in the connector may be damaged| Return to Senco Authorized service centre for repair

Limited Warranty SENCO® Pneumatic, DuraSpin®, Cordless Tools &

Compressors

KYOCERA-SENCO Industrial Tools, Inc. (“SENCO”) designs and constructs its products using the highest standards of material and workmanship. SENCO warrants to the original retail purchaser that the following products will be free from defects in material or workmanship for the warranty period specified below.

Products New Reconditioned
Pneumatic Tools Ü Five Years One Year
Fusion Tools Five Years Six Months
Gas Tools Two Years Six Months
Duraspin Tools Five Years 90 Days
Products New Reconditioned
--- --- ---
Air Compressors One Year 90 Days
Combo Kit Tools One Year 90 Days
Multi-Blow Hand Nailers One Year 90 Days
Stapling Hammers One Year 90 Days

During the warranty period (which begins on the purchase date), SENCO will repair or replace, at SENCO’s option and expense, any product or part that is defective in materials or workmanship after examination by a SENCO Authorized Warranty Service Centre, subject to the exceptions, exclusions and limitations described below.
Any replacement product or part will carry a warranty for the balance of the warranty period applicable to the replaced product or part. A DATED SALES RECEIPT OR PROOF OF PURCHASE FROM THE ORIGINAL RETAIL PURCHASER IS REQUIRED TO MAKE A WARRANTY CLAIM. Warranty registration is also required and can be accomplished through online Product Registration at www.senco.com or by completing and returning the postage paid warranty registration form included with your Operator’s manual/parts chart information, found inside the product carton.
To make a warranty claim, you must return the product, with proper receipt/proof of purchase and return transportation charges prepaid, to a SENCO Authorized Warranty Service Centre. A list of SENCO Authorized Warranty Service Centres can be found at www.senco.com or by calling 1-800-543-4596 toll free. SENCO will perform its obligations under this warranty within a reasonable time after approval of the warranty claim.

SENCO Cordless:

  1. Subject to the exceptions, exclusions and limitations described below, SENCO warrants that the SENCO Cordless tool will be free from defects in materials and workmanship for two years after the purchase date.
  2. SENCO warrants that the batteries and chargers used with SENCO Cordless tools will be free from defects in material and workmanship for one year after the purchase date.

Warranty Exclusions

The following warranty exclusions apply:

  1. Normal wear parts are not covered under this warranty.
    Normal wear parts include , for example , isolators , derive belts, air filters , rubber 0-rings, seals, driver blades, piston stops, and piston/driver assembly.

  2. This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents, operation beyond the recommended speeds or voltage (electric units only), improper storage, or damage resulting from shipping.

  3. products used in production/industrial applications as defined by SENCO are excluded from this warranty.

  4. Labour charges or loss or damage resulting from improper operation, maintenance or repairs are not covered by this warranty.

General Warranty Conditions

This warranty will be honoured only if:

A. Clean, dry, regulated compressed air has been used, at air pressure not exceeding the maximum indicated on the tool casting;
B. No evidence of abuse, abnormal conditions, accident, neglect, misuse or improper modifications or storage of the product; and
C. No deviation from operating instructions, specifications, and maintenance schedules exists (read Operator Manual for use, specifications, and maintenance instructions).

THIS WARRANTY IS THE ONLY WARRANTY ON THE PRODUCT, AND SENCO DISCLAIMS ALL OTHER WARRANTIES.
ANY IMPLIED WARRANTIES WILL BE LIMITED IN DURATION TO THE APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. YOUR REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE. SENCO SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL SENCO’S LIABILITY EXCEED THE PRICE OF THE PRODUCT WHICH HAS GIVEN RISE TO THE CLAIM OR LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD SPECIFIED ABOVE. NO EMPLOYEE OR REPRESENTATIVE OF SENCO OR ANY DISTRIBUTOR OR DEALER IS AUTHORIZED TO MAKE ANY CHANGE OR MODIFICATION TO THIS WARRANTY.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Replacement of Tool Due to Natural Disaster

SENCO will replace any tool destroyed by an Act of God such as flood, earthquake, hurricane or other disaster resulting only from the forces of nature.
Such a claim will be honoured provided that the original retail purchaser had previously submitted a completed warranty registration card for the tool, and then submits proof of ownership and an acceptable statement describing such Act of God documented by an insurance carrier, police department, or other official governmental source. To obtain instructions for fil ing a claim call 1-800-543-4596.

Customer Satisfaction

IMPORTANT: Read before use.

If for any reason the product does not perform to the original purchaser’s satisfaction, it can be returned to the place of purchase within thirty days with dated sales receipt for a full refund of the purchase price (applies to new product sales only).
© 2022 KYOCERA-SENCO Industrial Tools, Inc.
CINCINNATI, OHIO 45244-1611 USA
www.senco.com
160101
KYOCERA-SENCO Industrial Tools, Inc.
8450 Broadwell Road
Cincinnati, Ohio 45244
www.senco.com

References

Read User Manual Online (PDF format)

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