VOITH SmartSet Process Improving Coupling with Controlled Slip Owner’s Manual

June 12, 2024
VOITH

VOITH SmartSet Process Improving Coupling with Controlled Slip

Benefits

  • Increases production uptime
  • High utilization of investment
  • Protects your driveline from expensive standstill costs
  • Minimizes additional cost in the event of a upgrade of the driveline
  • Minimizes cost of repair
  • Minimizes standstill and downtime

SmartSet is a process improving coupling with controlled slip. It has the ability to slip without releasing to reduce short duration and dynamic torque peaksSmartSet improves processes and maximizes the output of the application by functioning as an adjustable peak shaver. It can reduce system transient torques with short slippages, without releasing. It can be adapted for start- ups or continuous drives that experience many short peaks.

Operation

The technology is the same as for the SafeSet coupling, but it is equipped with a SmartSet device that will give the coupling an additional slip feature. This centrifugal device is activated by the rotational speed of the intended application. This enables the coupling to slip during high transient torques. If the torque peak is of long duration in an overload situation, like a complete blockage, the SmartSet coupling can fully release as a normal SafeSet coupling and subsequently save the drive train from catastrophic failure. Torque capacity available between 10 to 10 000 kNm.

SmartSet basic principle

Normal slippage during transient start condition would be between 5-15 degree total.

  • SmartSet set torque limit
  • Torque peaks without SmartSet
  • Controlled slip torque curve

SM-F for shaft to flange connections

SM-PF for flange to flange connections

TROUBLESHOOTING

Coupling and function Features Benefits
SmartSet Process improving coupling with controlled slip Accurate release
torque Increases production uptime

Due to precise point of release that gives higher safety margins in the production level, higher out put of the driveline and less repair of drive equipment

 | Compact and flexible design| High utilization of investment

Due to optimized driveline design – no need of changes in your existing driveline and can be positioned anywhere to maximize the driveline

 | Instant torque limitation in overload situations| Protects your driveline from expensive standstill costs Due to mi nimized risk of overload and minimized delay time in production
 | Adjustable release torque| Minimizes additional cost in the event of a upgrade
 |  | of the driveline

Due to adaptability to the existing driveline design and specific application requirements

 | Back-lash free power transmission| Minimizes cost of repair

Due to protection against wear on other parts in the driveline

 | Set torque remains constant over time| Continous production process

Due to no unwanted releases and reduced repair time

 | Quick and easy resetting| Minimizes standstill and downtime
 | Limitation of short peaks without release| Improves production uptime

Due to no resetting needed for short peak event

 | Automatic resetting of slip angle| Lower maintenance cost

Due to no manual resetting needed

 | Complete disengagement during a long peak event| Less investment cost

Due to no manual resetting needed

Voith Group St. Poeltener Str. 43 89522 Heidenheim Germany www.voith.com/safeset

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References

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