ZONESUN JDC-13 Battery Powered Plastic Strapping Tool User Manual

JDC-13/16 Battery Powered Plastic Strapping Tool

Operating Manual / Spare Parts

SAFETY INSTRUCTION

Please read the matters carefully, if not follow this prompt, it is possible to cause operator injury during operation.

1. Battery operation
   Environmental protection:

1. Please do not put used batteries into household trash can, waste water tank, or burn them.
2. Dealers provide battery environmental treatment services.
   Short circuit
3. Do not leave batteries and other metal objects together.
4. Do not open the battery, and store the battery in a dry and anti-frost room. Maximum temperature is 50. Please keep dry all the time.
5. Do not charge waste battery. Change a new one immediately.

2. Eye injury hazard
   If you do not ware safety glasses with side shields, it may cause eye damage and even blindness. It requires wearing safety glasses with side shields.

3. Operation
   Personnel who are not properly trained are not allowed to operate the strapping tool. Before straining straps read and correctly understand the operating instructions. If you do not follow the operating instructions or improperly load the straps, it will cause straps damaged.
   Before being familiar with the strapping tool, please keep your fingers far away from squeezing or cutting areas.

4. Adhesion position
   You should check the pressured adhesion position. Be familiar with adhesion control and regulation. Irregular adhesion may be insecure, which cause serious injury. Please do not ship the packing containers which are not correctly packaged.

5. Straps distribution
   Please use the specially designed distributing device to distribute the straps. When not in use, please fold the strap end into the distributing device.

6. Straps warning
   Do not use straps to drag or lift load, which easily lead to personal injury.

7. Straps broken hazard
   Improper operation, excessive tensioning, using straps not as requires, load sharp corner will cause tightening force lose, or straps broken could eventually:
   The operator loses his balance and falls down. Strapping tool and straps together quickly fly to the operator’s face.
   Attention:

1. If the load angle is very sharp, please add edge protection.
2. Please wind the straps around the suitable load surface.
3. When tensioning and adhesion, operating personnel and straps are on the same straight line, there may be hurt by flying straps or strapping tool, so when operating please stand beside straps and keep spectators far away. Please use recommended straps with good quality in the instruction, with a suitable width, size, and strength. Straps that do not match may cause damage when tensioning.

8. Tensioning straps shearing
   When shearing straps, please use a suitable shearing tool, and ensure a safe distance with people, and do not stand on the same straight line with straps, and keep away from the straps loose direction. Please use the special tool for shearing the straps. It is not allowed to use a hammer, pliers, hacksaw, axes and so on.

9. Fall hazard
   Keep your work area clean and tidy. Untidy work area is likely to cause damage hazard. Before tensioning, bad stay or unbalance will be easy to fall, especially in the stair area. So keep body balance. Both feet shall tread on a flat and solid surface. When you feel uncomfortable, do not operate the tool. Please pay attention to the precautions specifically mentioned in work area.

10. Strapping tool hazard

1. Well-maintained strapping tool is necessary.
2. Periodically inspect broken or worn parts, if there are cracking or worn parts, do not use the machine.
3. Do not modify the machine, or else it may cause personal injury.

TECHNICAL PARAMETERS

1. Description
   Manufactured JDC-13/16 strapping tool is using plastic straps. Manually use strap feeding device to wind the plastic straps around the box (bag). Straps end is inserted into strapping tool and automatically tensioned, separate after friction adhesion.

2. Size of strapping tool with battery
   Length: 340mm
   Width: 130mm
   Height: 118mm
   Weight: 2.7kg Battery weight: 0.35kg

3. Straps material
   Quality: flat or embossed PET (polyester) and PP (polypropylene) straps.
   Size: 13.00-16.00 / 0.4-1.20
   Please choose the appropriate size according to strapping tool you purchased.

4. Straps strength
   Tensile strength: 60-2800N adjustable. (Maximum value depends on the quality of straps.)
   Tensioning speed: 100-200mm/s
   Adhesive strength: about 75%of plastic straps. (Depending on the quality of straps)

5. Working temperature
   Ambient air temperature is 5 to 45 degree centigrade.
   Optimum working temperature is 15 to 20 degree centigrade.

ACCESSORY

**** Please use the parts and accessories that mentioned in the operating instructions. To use other accessories may hurt you and others.

1. Battery powered strapping tool
   As some strapping tools may use NiCd (nickel cadmium) or NiMH (nickel metal hydride) batteries, please purchase the battery for this tool according to the following parameters.
   Type: Lithium battery Voltage: 11.1V Capacity: 4.0A

2. Battery charger
   Standard charger:
   Voltage frequency is 100V-245VAC, 50-60HZ, DC12.6V – 4.0A
   Charging time:
   Lithium battery 4.0 A / h, 12 VCD and charging time is approximately 90 minutes.

3. All types equipped with carton + pearl wool packaging

4. Each strapping tool equipped with one set of common operating tools

5. Suspension System (optional purchase)
   For work suspension position please choose FIG 1.
   For work suspension position please choose FIG 2.
   

OPERATING ELEMENTS

Diode Status Indication

Blue| Normal working
Red flashing| Low battery, please charge
Red on| Machine failure, power off inspection
Purple on| Work finish

OPERATION

1. Installation

1. Please do not put the strapping tools in the rain!
2. For security, the battery is not charged when delivery.
3. Before using, please charge. Refer to the separate battery charger instruction manual.
   Insert the battery:
4. Push the battery box cover assembly upward by arrow direction, and insert the battery into slot from up to down.
5. When inserting the battery, electric quantity state will show for a short time.
6. Battery charge status is displayed by the LED charging indicator.
   Quantity| Indicator light
   ---|---
   No-load| Red
   1/4| Red
   1/2| Blue
   3/4| Blue
   5/6| Blue
   1/1| Blue

Remove empty battery
If LED flashes in red when tensioning or welding, which indicates that the battery power runs out, all electrical functions will be stopped.
Adhesion insufficient
Warning: If the adhesion is not sufficient, please remove the straps! The battery must be charged.

2. Adjustment of welding time and tightening force
   Decide different welding time and tightening force according to the size and quality of the straps. The left and right knob can adjust welding time and tightening force.
   Turn clockwise is to increase, counter-clockwise is to decrease.

3. Straps winding
   Wind the straps as shown in the figure.
   Warning! Keep away from oil, grease and other dirt when welding plastic straps. Dirty straps can’t be welded.

4. Straps inserting
   Lift the handle with your right hand, insert straps with left hand , and two straps parallel stacked, release the handle.

5. Straps tensioning
   Press the tensioning button, after reaching straps tensioning strength, then release the switch knob.
   Tensioning operation can be interrupted or restarted at any time. In the tensioning process, LED displays in blue.
   After reaching the desired tension, do not press the switch knob, there is the risk of straps broken.
   NOTE:
   Press tensioning button all the time until the LED displays in purple, tightening protection doesn’t affect next step.
   **** Keep strapping tools equilibrium shifting when tensioning. So please do not obstruct moving direction of the strapping tool.

6. Contact adhesion
   Press welding button, the hands leave immediately. plastic strap is welded and the redundant straps are cut off.
   During welding, LED displays in blue or purple. Welding is completed.

7. Remove strapping tool
   Lift the handle and loose straps, pull the machine to right side and away from the straps.

8. Adhesion control
   Normal adhesion control is necessary. You can see the quality of the adhesion with the eyes.
   As shown in the following figure:

Correct adhesion:
Weld the entire width of strap, the welding length is about 19 mm. A small amount of molten plastic is allowed to overflow the edge. Welding time is too short: The entire width is not welded and the adhesion is insufficient.

WARNING! Straps with insufficient welding must be removed. Adjust the welding time.
Welding time is too long:
Such as if welding time is too long, straps are overheated, molten plastic overflow two sides. Adhesion effect is affected.

WARNING! Straps with not enough adhesive strength must be removed. Adjust the welding time.

ELECTRICAL CONNECTION

WORN PARTS REPLACEMENT

Every time maintenance, please remove the battery.
Cutter (JD-1029): First remove the cover screws of left panel and move, remove the screws on the cutter and move, replace the cutter, and assemble in reverse order.
Welding lower toothed plate (JDC-1024): First remove the screws of fixed welded toothed plate (JD-1025) on the base and move, replace the top plate of the toothed plate, and assemble in reverse order.
Tensioning toothed plate (JDC-1014): Remove the screws of fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate, and assemble in reverse order.
Tensioning wheel (JDC-1013): Remove left and right covers and move, remove the nut of connecting pin shaft and move. Remove the front side panel and move, remove the tensioning wheel, and assemble in reverse order.

Tensioning, adhesion and cutting adjustment
If tensioning slip, remove the screws of fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate.
Put the factory matched gasket under the tensioned toothed plate and assemble in reverse order. When using 0.5-1.2mm straps, do not adjust the upper and lower teethed plate welding gap, which will cause bad welding. Remove the left panel cover and move, remove the screws on welding button (JD-1010) and move together. Adjust fulcrum shaft M6 screws on spring support, fixed fulcrum shaft, adjust the spring tightening force by turning M6 nut left and right, and assemble in reverse order. (Machine has been adjusted when leaving factory, please check the welding time)
If the cutter is not smooth, replace the cutter (JD-1029) or replace the cutter compressed spring (JD-1030), refer to the cutter consumables and replace one. As shown in page 16-17.

COMMON FAULTS

1. Special reason: If the vibrating rod stuck in strapping process (LED in red), which results straps stuck in the machine and can’t be removed. Immediately cut off power, cut the straps, remove the screws on the left and right panel covers and move, remove the straps, and check the machine. Check the lines on travel switch fall off and replace micro switch.
2. Press the welding and tensioning button, if motor doesn’t rotate, check the motor and micro switch (T1099), and replace the motor and micro switch (T1111).

DIAGRAM OF WORN PARTS REPLACEMENT

DIAGRAM OF WORN PARTS REPLACEMENT

JDC Assembly Parts Number Table

BREAK

WN DRAWING

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