breezEV EVC-L2-S48-18 Vehicle Chargers Instruction Manual

breezEV EVC-L2-S48-18 Vehicle Chargers Instruction Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR ELECTRIC SHOCK

WARNING – This manual contains important instructions for Model EVC-L2-S48-18 that shall be followed during installation, operation and maintenance of the unit. Installation requires knowledge of electrical systems, if not qualified, do not attempt installation and contact a qualified electrician.

a) Read all the instructions before using this product.
b) This device should be supervised when used around children.
c) Do not put fingers into the electric vehicle connector.
d) Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage.
e) Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
f) CAUTION – To reduce the risk of fire, connect only to a circuit provided branch circuit overcurrent protection in accordance with the ANSI / NFPA 70 National Electrical Code (USA), CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001 SEDE Electrical installations (utility) (Mexico).

Circuit Breaker Requirement

Charger (A)| 24| 32| 40| 48
Circuit Breaker (A)| 30| 40| 50| 60

g) To avoid a risk of fire or electric shock, do not use this device with an extension cord.
h) Risk of electric shock. Other than the charging cable, charger contains no field serviceable
parts. Do not remove cover or attempt to open the enclosure unless a qualified electrician.
i) Not for use in environments where explosive or corrosive gases are present
j) WARNING – Turn off power at the circuit breaker before installing
k) GROUNDING INSTRUCTIONS – This product must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
l) WARNING – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

SPECIFICATIONS

INSTALLATION INSTRUCTIONS

1. Turn off power to outlet.

2. This device shall be mounted at a sufficient height from grade such that the height of the storage means for the coupling device is located between 600 mm (24 inches) and 1.2 m (4 feet) from grade.

3. Locate power outlet and mount unit within reach of the power cord. It is recommended that at least two of the mounting screws fasten into a wall stud, plywood or other material capable of supporting the charger..

4. Utilize the mounting plate as a hole guide and drill holes 3/8” diameter to a depth of 2” for holes in drywall or masonry.

5. Insert the plastic anchors into the holes and then mount the plate using the included screws.

6. If the desired location of the connector holster and cable hook is right below the charger hang it on the bottom of the mounting plate and use at least one screw to hold it in place.

7. If the desired location of the connector holster and cable hook is to the side of the charger use the included anchors and screws to mount with a least two of the mounting hold in material capable of supporting the cable.

8. Remove the small back cover on the back of the charger and set the Amperage of the charger to a maximum of the allowable charger amp for the circuit breaker on the circuit.
   Replace the small cover.

9. Align the top rear notch of charger into the wall-mounted bracket and the insert the two screws into the bottom of the charger through the holes in the bottom of the mounting plate.

10. Hang cable on hook and place connector into holster

11. It is recommended that the circuit breaker be non-GFCI since the charger has that protection and GFCI breakers can cause nuisance tripping

12. Plug charger into NEMA 14-50 receptacle with 200-240V and turn on power
    

OPTIONAL INSTRUCTIONS FOR HARD WIRING

1. This charger may be hardwired by a qualified electrician

2. Open the front cover by removing the front cover ring screw and then the screws holding the front cover on.

3. Remove the power supply cable

4. Power may be supplied from the back or bottom of the unit and must follow local and national codes.

5. If providing power from the bottom use the hold vacated by the power cable.

6. If providing power from the back remove the grommet on the back hole and move to the bottom hole before running power.

7. Conductors must be sized correctly to supply the needed amperage, we recommend minimum of 6 AWG, 90⁰C copper conductor for up to 48A of power.

8. Strip 1/2” of insulation and insert conductors into the terminals following the diagram:
   

9. Tighten the terminals to 45 in-lb.

10. Replace the front cover and front cover ring.

WIRING REQUIREMENTS FOR COMMERIAL OR INDUSTRIAL APPLICATIONS

Key Requirements

1. EV chargers shall be on a dedicated electrical circuit.

2. Each charger shall be protected with a 2-pole common trip circuit breaker (non-GFCI type) as indicated by the below table:
   Circuit Breaker Requirement

   Charger (A)| 24| 32| 40| 48
   Circuit Breaker (A)| 30| 40| 50| 60

3. Each charger is designed to draw a maximum of 48 amps.
4. Each charger can operate on either a 240V or 208V circuit.
5. Each charger requires three electrical supply wires (two hot, one ground, no neutral).

Wiring Diagram
Connect breezEV chargers to any one of the power sources as shown:

1. 208 VAC three phase, Delta system, Center tap grounded (use only two phases)
2. 208 VAC three phase, Wye system (use only two phases)
3. 240 VAC single phase
   

In a delta system, connect the breezEV station only to a center-tapped grounded transformer only as shown below. Connect the station to the side where ground is bonded (in figure C line A and C). This allows voltages to remain constant regardless of other loads that may be using the lines. Please do not connect to other type of power sources shown below:

OPERATING INSTRUCTIONS

1. Charger in ready mode with have logo illuminated blue
2. Plug connector into car
3. Verify the square ring light turns on to indicate car is charging
4. When logo turns green and square ring turns off the car is fully charged, and the connector can be removed
5. Wrap Cable and place connector into holster

TROUBLESHOOTING GUIDE

off power
2.          Wait at least one minute

3.          Turn power back on, if problem persists contact qualified electrician

Under Voltage <190V| FAST BLINKING RED
Over Current >60A| SLOW BLINKING AMBER
Over Temperature >85C| BLINKING AMBER/RED
Residual Current/Current Leakage >25mA| FAST BLINKING AMBER
Ground Fault| AMBER
Surge Current| N/A
Short Circuit| BLINKING RED/BLUE
Pilot Signal| OFF
All Others| SLOW BLINKING RED

USER MAINTENANCE INSTRUCTIONS

1. Keep the charger clean and keep the charge in a clean area.
2. Avoid moisture or water in the charger. If there is water or moisture ingress into the charger, shut off power immediately to avoid danger, and notify the professional electrician to carry out maintenance before next use.
3. If there is any damage to the vehicle connector, charging cable, or vehicle connector holder, please contact the maintenance personnel immediately.
4. Use the charger properly. Do not hit or press hard on the case. If the case is damaged, please contact a professional electrician.
5. Avoid placing the charger near hot objects and at high temperature locations and away from dangerous substances such as flammable gases and corrosive materials.
6. Do not place external objects or heavy objects on the charger to avoid danger.
7. Avoid leaving cable on the ground.

References

• Incorporate your business online | incorporate.com
• HOME - breezEV

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