Autonics TCD220027AA FXS Series Digital Counters Instruction Manual

TCD220027AA FXS Series Digital Counters

Product Information

Transparent Guide: Digital Counters / Timers

Model: FXS Series

This product is a digital counter and timer designed to be installed on machinery and equipment that require precise measurement and control of time or counts. The FXS Series has two models: FX4S-1P and FX5S-I, each with different display digits and output options. The unit operates with a solid- state output for reliability and accuracy.

Safety Considerations

• Install a fail-safe device when using the unit with machinery that may cause serious injury or substantial economic loss.
• Do not use the unit in the presence of flammable/explosive/corrosive gas, humidity, direct sunlight, radiant heat, vibration, impact, or salinity.
• Install the unit on a device panel.
• Do not connect, repair, or inspect the unit while connected to a power source.
• Check connections before wiring.
• Do not disassemble or modify the unit.

Cautions during Use

• Use only AWG 20 (0.50 mm2) cable or over when connecting power/sensor input and relay output.
• Use the unit within the rated specifications.
• Clean the unit with a dry cloth only, and do not use water or organic solvent.
• Keep the product away from metal chip, dust, and wire residue
  which flow into the unit.

Ordering Information

For selecting the specified model, follow the Autonics website.

Product Components

The product includes a bracket and panel cut-out for installation.

Specifications

Product Usage Instructions

To use the unit:

1. Install the unit on a device panel according to the panel cut-out specifications provided in the manual.
2. Connect the power and sensor input using AWG 20 (0.50 mm2) cable or over and tighten the terminal screw with a tightening torque of 0.74 to 0.90 N m.
3. Connect the relay output using AWG 20 (0.50 mm2) cable or over and tighten the terminal screw with a tightening torque of 0.74 to 0.90 N m.
4. Check connections before wiring.
5. Use the unit within the rated specifications.
6. Clean the unit with a dry cloth only, and do not use water or organic solvent.
7. Keep the product away from metal chip, dust, and wire residue which flow into the unit.

Product Safety Considerations

• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• Symbol indicates caution due to special circumstances in which hazards may occur.

Warning: Failure to follow instructions may result in serious injury or death.

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)
   Failure to follow this instruction may result in personal injury, economic loss or fire.

2. Do not connect, repair, or inspect the unit while connected to a power source. Failure to follow this instruction may result in fire or electric shock.
   Check ‘Connections’ before wiring.
   Failure to follow this instruction may result in fire.

3. Do not touch the unit during or after operation for a while.
   Failure to follow this instruction may result in burn or electric shock due to high temperature of the surface.

4. Do not use the unit in the place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present. Failure to follow this instruction may result in explosion or fire.

5. Install on the device panel, and ground to the F.G. terminal separately.
   When connecting the F.G. terminal, use AWG16 (1.25 mm²) or over.
   Failure to follow this instruction may result in fire or electric shock.

6. Do not disassemble or modify the unit.
   Failure to follow this instruction may result in fire.

7. Since Lithium battery is embedded in the product, do not disassemble or burn the unit.
   Failure to follow this instruction may result in fire.

Caution: Failure to follow instructions may result in injury or product damage.

1. Use the unit within the rated specifications.
   Failure to follow this instruction may result in fire or product damage.

2. Use a dry cloth to clean the unit, and do not use water or organic solvent.
   Failure to follow this instruction may result in fire or electric shock.

3. Keep the product away from metal chip, dust, and wire residue which flow into the unit.
   Failure to follow this instruction may result in fire or product damage.

4. When connecting the power input or measurement input, use AWG20 (0.50 mm²) cable or over, and tighten the terminal screw with a tightening torque of 0.74 N·m to 0.90 N·m.
   Failure to follow this instruction may result in fire or malfunction due to contact failure.

5. Do not use the load beyond rated switching capacity contact.
   Failure to follow this instruction may result in fire, relay broken, contact melt, insulation failure or contact failure.

6. When connecting the temperature sensor (TC, RTD) or analogue input (voltage, current) as input to the universal input card, set the jumper pin to the correct place for the connected input type.
   If the jumper pin is placed improperly, it may result in product damage or malfunction.

Cautions during Use

• Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.
• Install a surge absorber at each end of inductive load coil when controlling high-capacity power  relay or inductive load (e.g. magnet).
• 24VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
• Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length. For thermocouple (CT) temperature sensor, use the designated compensation wire for extending wire.
• Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter or varistor at power line and shielded wire at input signal line. Do not use near the equipment which generates strong magnetic force or high frequency noise.
• This unit may be used in the following environments.
  • Indoors (in the environment condition rated in ‘Specifications’)
  • Altitude max. 2,000 m
  • Pollution degree 2
  • Installation category II

Ordering Information
This is only for reference.
For selecting the specified model, follow the Autonics website.

1. Display digits
   4: 4-digit
   5: 5-digit

2. Output
   1P: 1-stage setting (4-digit) I: indicator (5-digit)

3. Power supply
   2: 24 VAC ± 10 % 50 / 60 Hz,
   24 – 48 VDC ± 10 %
   4: 100 – 240 VAC ± 10 % 50 / 60 Hz

Product Components

• Product (+ bracket)
• Instruction manual

Dimensions

• Unit: mm, For the detailed drawings, follow the Autonics website.

Connections

• INHIBIT: In case of timer mode, this terminal is for time hold.
  • Voltage input (PNP): connect with 12 VDC
  • No-voltage input (NPN): connect with 0 VDC

Error

• When error occurs, the output turns OFF.
• Indicator model does not have error display function.

Product Specifications

30 VDC, [L]: 0 – 2 VDC
No-voltage input (NPN) – short-circuit impedance: ≤ 470 Ω, short-circuit residual voltage: ≤ 1 VDC open-circuit impedance: ≥ 100 kΩ
One-shot output time| 0.05 to 5 sec
Error| Repeat / SET / voltage / Temp.: ≤ ± 0.01 % ± 0.05 s
Contact control output| Relay| –
Type| Instantaneous SPDT (1c) × 1| –
Capacity| 250 VAC 3 A, 30 VDC 3 A resistive load| –
Solid-state control output| NPN open collector × 1| –
Capacity| ≤ 30 VDC, 100 mA| –
Unit weight (packaged)| ≈ 110 g (≈ 171 g)| ≈ 95 g (≈ 156 g)
Approval| CE CURCS EAC

24 – 48 VDC ± 10 %

Power consumption (FX4S-1P □ )| ≤ 4.6 VA| AC: ≤ 3.5 VA DC: ≤ 2.3 W
Power consumption (FX5S-I □ )| ≤ 3.8 VA| AC: ≤ 3 VA DC: ≤ 1.8 W
External supply power| ≤ 12 VDC ± 10 % 50 mA
Memory retention| ≈ 10 years (non-volatile semiconductor memory type)
Insulation resistance| ≥ 100 MΩ (500 VD megger)
Dielectric strength| Between all terminals and case: 2,000 VAC 50 / 60 Hz for 1 minute
Noise immunity| ± 2 kV square wave noise (pulse width: 1 ㎲) by the noise simulator| ± 500 V square wave noise (pulse width: 1 ㎲) by the noise simulator
Vibration| 0.75 mm double amplitude at frequency of 10 to 55 Hz (for 1 minute) in each X, Y, Z direction for 1 hour
Vibration (malfunction)| 0.5 mm double amplitude at frequency of 10 to 55 Hz (for 1 minute) in each X, Y, Z direction for 10 min
Shock| 300 m/s2 (≈ 30 G) in each X, Y, Z direction for 3 times
Shock (malfunction)| 100 m/s2 (≈ 10 G) in each X, Y, Z direction for 3 times
Relay life cycle| Mechanical: ≥ 5,000,000 operations
Electrical: ≥ 100,000 operations (250 VAC 3 A resistive load)
Ambient temperature| -10 to 55 ℃, storage: -25 to 65 ℃ (no freezing or condensation)
Ambient humidity| 35 to 85 %RH, storage: 35 to 85 %RH (no freezing or condensation)
Protection rating| IP20 (front part, IEC standard)

Mode Setting

Dot for Decimal Point & Hour / Min / Second

• If there is no RESET key or DIP switch input for 60 sec, it returns to RUN mode.
• [RESET] key: Setting mode ↔ RUN mode
  Move the digit when changing the setting value.

Decimal point of counter

Dot for Hour / Min / Second of timer

T1-2

| Setting of dot for Hour / Min / Sec| ****

CLR

| CLR: Not divided with dot| 5959: 59 m 59 s
SET: Divided with dot| 0.59.59: 59 m 59 s

Output Operation Mode
For the detailed timing chart for operation output mode, refer to the manual.

Detach DIP Switch Cover

• Push and pull the groove of DIP switch cover with a flat head (-) driver to the front, detaching the cover from the case.
  Caution: Turn OFF the power before detaching the cover.
  Caution: When using the tools, be careful not to be wounded.

DIP Switch Setting

• Detach the cover of DIP switch and proceed the settings. See the ‘Detach DIP Switch Cover.’
• How to change the settings: power OFF → change settings → power ON → press [RESET] key or input the RESET signal (≥ 20 ms) to the external terminal.

DIP SW1

Input logic

[Counter] Input operation mode

[Timer] Time range

DIP SW2

1. Except the indicator model.

Counter / Timer

Memory retention

Output operation mode

Address: 18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
Website: www.autonics.com
Tel: +82-2-2048-1577
Email: sales@autonics.com

References

• autonics.com

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