Current Tools 518 Convertible Cart Instructions

June 10, 2024
Current Tools

Current Tools 518 Convertible Cart

Product Information
The Model 518 Convertible Cart is a versatile cart designed for easy transport and dispensing of reels. It has a weight capacity of up to 518 pounds, and can accommodate reels up to a maximum width of 10 inches and a maximum diameter of 28 inches. The cart can be used in two configurations, as a two-wheel cart or as a four-wheel cart, depending on the user’s needs. It is important to follow the safety instructions in the user manual to avoid injury or property damage.

Product Usage Instructions
Before operating the Model 518 Convertible Cart, it is important to read and understand the instruction sheet and parts list provided in the user manual. All personnel who operate the cart should have a copy of the manual and understand its contents.

Bending to Load Reel onto the Cart

  1. Insert the spindle through the center of the reel.
  2. Ensure the handle is in the horizontal position and secured on both sides with the quick release pins.
  3. Lift the cart and engage the upper or lower spindle slot. Use your foot to help control the cart while loading and unloading.

To Use as a Four-Wheel Cart

  1. Lift the reel and continue to lower the handle until all four wheels are on the floor.
  2. Remove the quick release pins and lift the handle to the vertical position. Install the quick release pins to secure the handle in the vertical position.
  3. Use the handle to push the cart and transport the reel.

Bending to Dispense from the Cart

  1. Position the cart as needed and tighten both wheel stopsagainst the wheels to help prevent the cart from moving while dispensing.
  2. ALWAYS dispense from the bottom of the reel with the payout direction away from the handle. The handle can be in either the horizontal or vertical position when dispensing.

Parts List

Item # Part # Description Qty.
1 2-1501-4 8
2 77-017 6
3 77-017A 2
4 99-5 2
5 99-10 2
6 281-1I 2
7 281-2D 6
8 33-52 6
9 452-27 6
10 518-001 2
11 518-002 2
12 518-130 1
13 518-131 1
14 504-199 1
15 615-2I 2
16 66-003 2
17 953TR-003 2
18 9548-743 2

Read and understand this material before operating the Convertible Cart. Failure to understand how to safely operate this Convertible Cart may result in injury or property damage.

This manual is free of charge. All personnel who operate the Convertible Cart should have a copy of this manual and read and understand its contents. To request a copy, call, write to the address below or visit our website. All information, specifications and product designs may change due to design improvements or updates and are subject to change without notice. Current Tools does not assume any liability for damages resulting from misuse or incorrect application of its products.

This manual should be read and understood by all personnel who operate or service this Convertible Cart. Failure to understand how to operate and service this equipment could result in injury or death. This unit should only be operated by qualified personnel.

IMPORTANT SAFETY INFORMATION

  • ALWAYS set convertible cart on a firm, level surface.
  • ONLY roll on a firm, flat, smooth surface.
  • NEVER stand in front of the cart (payout direction) while dispensing.
  • ALWAYS have control of the reel when loading or unloading.
  • Keep the area free of personnel who are NOT involved with the loading, unloading, or dispensing process.
  • ALWAYS engage both wheel stops and dispense from the bottom of the reel and away from the handle. (See Figure 1).
  • DO NOT attempt to dispense cable from reels that are damaged. Reels that are damaged may fail to roll freely and can be pulled off the cart or cause the cart to flip.
  • DO NOT exceed the rated capacity of the cart.
  • ALWAYS ensure the reel turns freely while dispensing. If the reel stops turning, discontinue the pull and determine cause.

Current Tools 518 Convertible Cart-FIG2

SPECIFICATIONS

  • Model No. 518
  • Overall Dimensions 65″L × 33½”W × 36″H
  • Weight Capacity 500 lbs
  • Maximum Reel Width 25½”
  • Maximum Reel Diameter 30″
  • Weight 112 lbs.

OPERATING INSTRUCTIONS

TO LOAD REEL ONTO THE CART

  1. Insert the spindle through the center of the reel.
  2. Ensure the handle is in the horizontal position and secured on both sides with the quick-release pins. (See Figure 3).
  3. Lift the cart and engage the upper or lower spindle slot.
    NOTE: Use your foot to help control the cart while loading and unloading.

Current Tools 518 Convertible Cart-FIG3
TO USE AS A 4 WHEEL CART

  1. Lift the reel and continue to lower the handle until all four wheels are on the floor.
  2. Remove the quick release pins and lift the handle to the vertical position. Install the quick release pins to secure the handle in the vertical position. (See Figure 3A).
  3. Use the handle to push the cart and transport the reel.

Current Tools 518 Convertible Cart-FIG4

TO DISPENSE FROM THE CART

  1. Position the cart as needed and tighten both wheel stops against the wheels to help prevent the cart from moving while dispensing. (See Figure 4)
  2. ALWAYS dispense from the bottom of the reel with the payout direction away from the handle. NOTE: The handle can be in either the horizontal or vertical position
    when dispensing.

Current Tools 518 Convertible Cart-FIG5

EXPLODED VIEW AND PARTS LIST

Current Tools 518 Convertible Cart-FIG6

1                2-1501-4 NUT – HEX NYLON INSERT (3/8-16) 8
2 77-017 WASHER – FLAT 3/4″ (SAE)
3 77-017A WASHER – FLAT SAE ZINC (1/2)
4 99-5 WHEEL
5 99-10 CASTER – SWIVEL
6 281-1I NUT – NEX NYLON INSERT THIN (5/8-11)
7 281-2D SCREW – HEX HEAD CAP GR5 ZINC (3/8-16 × 1.25″)
8 33-52 WASHER, 3/8 USS PLAIN
9 452-27 WASHER – LOCK MEDIUM, 3/8 ZINC
10 518-001 3/4″ × 4″ SHOULDER BOLT
11 518-002 1/2″ × 2 1/2″ SHOULDER BOLT
12 518-130 FRAME
13 518-131 HANDLE
14 504-199 SPINDLE
15 615-2I WASHER, LOCK 3/4″
16 66-003 QUICK RELEASE PIN, ZINC (1/2″ × 3″)
17 953TR-003 SWIVEL PAD
18 9548-743 T-SCREW

References

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