CET Power BRAVO 25 Generation Of Power Converters User Manual
- June 9, 2024
- CET Power
Table of Contents
BRAVO 25 Generation Of Power Converters
BRAVO 25 – 230 VAC
User Manual V1.0
BEYOND THE INVERTER
THE NEW GENERATION OF POWER CONVERTERS
· DUAL INPUT INVERTER
Commercial Power as default source
· AC BACKUP IN A DC ENVIRONMENT
Leverage your existing DC infrastructure
· ONE STOP SHOP
Wide output power range
· HARSHEST AC INPUT CONDITIONS
Without compromising the quality of the AC output
INVERTERS
Bravo 25 – 48/230 Bravo 25 – 110/230 Bravo 25 – 380/230
Copyright © 2022. Construction electroniques & telecommunications S.A. All
rights reserved. The contents in document are subject to change without
notice. The products presented are protected by several international patents
and trademarks. Address: CE+T S.a, Rue du Charbonnage 12, B 4020 Wandre,
Belgium www.cet-power.com – info@cet-power.com
www.cet-power.com Belgium, China, India, Luxembourg, Malaysia, Russia, United
Kingdom, United States, Australia & Germany
Table of Contents
1. Introduction to CE+T ……………………………………………………………………………………………………………… 6
2. Abbreviations……………………………………………………………………………………………………………………….. 7
3. Warranty and Safety Conditions ………………………………………………………………………………………………. 8 3.1
Disclaimer ………………………………………………………………………………………………………………….. 8 3.2 Technical care
…………………………………………………………………………………………………………….. 8 3.3 Installation
…………………………………………………………………………………………………………………. 9 3.3.1
Handling…………………………………………………………………………………………………………. 9 3.3.2 Surge and transients
………………………………………………………………………………………… 10 3.3.3
Other……………………………………………………………………………………………………………… 10 3.4 Maintenance
……………………………………………………………………………………………………………… 10 3.5 Replacement and Dismantling
……………………………………………………………………………………….. 10
4. ECI Technology……………………………………………………………………………………………………………………… 11 4.1 On-line
Mode ……………………………………………………………………………………………………………… 12 4.2 Safe
mode………………………………………………………………………………………………………………….. 12 4.3 EPC-mode
………………………………………………………………………………………………………………….. 12 4.4 Mix mode & Walk-in mode
……………………………………………………………………………………………. 12
5. Building Blocks …………………………………………………………………………………………………………………….. 13 5.1
Inverter ……………………………………………………………………………………………………………………… 13 5.2
Specifications……………………………………………………………………………………………………………… 13 5.3 Controller –
Inview S…………………………………………………………………………………………………….. 15 5.3.1 Inview S –
Connections……………………………………………………………………………………… 16
6. Accessories …………………………………………………………………………………………………………………………. 17 6.1 Cabinet
……………………………………………………………………………………………………………………… 17 6.2 Manual By-Pass
………………………………………………………………………………………………………….. 17 6.3 AC Distribution Unit
……………………………………………………………………………………………………… 17 6.3.1 Miniature Circuit Breakers
…………………………………………………………………………………. 17 6.3.2
MCCB…………………………………………………………………………………………………………….. 18
7. System Design……………………………………………………………………………………………………………………… 19 7.1 A la
Carte …………………………………………………………………………………………………………………… 19
8. Installation of Bravo 25 Shelf ………………………………………………………………………………………………….. 20
8.1 Mounting kit for Bravo 25 shelf………………………………………………………………………………………. 20 8.2
Electrical installation for Bravo 25 shelf …………………………………………………………………………… 21
8.2.1 Pre requisites ………………………………………………………………………………………………….. 21 8.2.2
Terminations …………………………………………………………………………………………………… 22 8.2.3 Grounding
………………………………………………………………………………………………………. 23 8.2.4 DC Connection
………………………………………………………………………………………………… 23 8.2.5 AC Input Connection
…………………………………………………………………………………………. 23 8.2.6 AC Output Connection
………………………………………………………………………………………. 24 8.2.7 Signalling
……………………………………………………………………………………………………….. 24
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8.2.8 Remote ON/OFF……………………………………………………………………………………………….. 25 8.2.9 Internal
CAN BUS A and B………………………………………………………………………………….. 25 8.2.10 Shelf rear
cover……………………………………………………………………………………………….. 25
9. Installation of Cabinet (A la Carte) …………………………………………………………………………………………….
26 9.1 Unpacking the system ………………………………………………………………………………………………….. 26 9.2
Module packing…………………………………………………………………………………………………………… 26 9.3 Removing the
cabinet rear protection ……………………………………………………………………………… 27 9.4 Hardware
Connections …………………………………………………………………………………………………. 27 9.5 Electrical
installation ……………………………………………………………………………………………………. 28 9.5.1 Positioning
……………………………………………………………………………………………………… 28 9.5.2
Cabling…………………………………………………………………………………………………………… 29 9.5.3 Grounding
………………………………………………………………………………………………………. 29 9.5.4 Surge Suppression
…………………………………………………………………………………………… 29 9.5.5 AC Input (X2) and Output (X4)
…………………………………………………………………………….. 29 9.5.6 DC (X1)
………………………………………………………………………………………………………….. 31 9.5.7 Connection table DC 48
Vdc (X1) ……………………………………………………………………… 31 9.5.8 Connection table DC 110 Vdc
(X1) ……………………………………………………………………. 31 9.5.9 Connection table DC 380 Vdc (X1)
……………………………………………………………………. 32 9.5.10 Connection table AC Input (X2) &
Output (X4) ……………………………………………………… 32 9.5.11 Signalling
……………………………………………………………………………………………………….. 33
10. Operation…………………………………………………………………………………………………………………………….. 35 10.1
Inverter module …………………………………………………………………………………………………………… 35 10.1.1 Menu
structure………………………………………………………………………………………………… 35 10.2 Inview S – LCD
interface ……………………………………………………………………………………………….. 37 10.2.1 LED indications
……………………………………………………………………………………………….. 37 10.2.2 Menu
structure………………………………………………………………………………………………… 38 10.2.3 LCD interface –
Terminology ……………………………………………………………………………… 39 10.3 Inview X – LCD interface
……………………………………………………………………………………………….. 40 10.3.1 Menu
structure………………………………………………………………………………………………… 45 10.3.2 LED indications
……………………………………………………………………………………………….. 46 10.3.3 LCD interface – Terminology
……………………………………………………………………………… 46 10.4 Inview S and X – Web Interface
………………………………………………………………………………………. 47 10.4.1
Login……………………………………………………………………………………………………………… 48 10.4.2 Interface Areas
………………………………………………………………………………………………… 48 10.4.3 Web page Controls
…………………………………………………………………………………………… 50
11. Inserting/removing/replacing – modules …………………………………………………………………………………….
52 11.1 Bravo 25 Inverter…………………………………………………………………………………………………………. 52 11.1.1
Removal …………………………………………………………………………………………………………. 52 11.1.2
Inserting…………………………………………………………………………………………………………. 52
11.2 Inview S – Panel Mounting ………………………………………………………………………… 53
11.2.1 Inview X – Panel Mounting …………………………………………………………………………………. 53 11.3 Fan
replacement …………………………………………………………………………………………………………. 54
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12. AC Output Distribution……………………………………………………………………………………………………………. 55 12.1
Miniature Circuit breaker Installation/Removal………………………………………………………………….. 55
12.2 MCCB………………………………………………………………………………………………………………………… 55
13. Manual By-Pass (MBP)…………………………………………………………………………………………………………… 56 13.1
Pre-requisites……………………………………………………………………………………………………………… 56 13.2 MBP Auxiliary
Connection……………………………………………………………………………………………… 56 13.3 Manual Bypass operation
……………………………………………………………………………………………… 57 13.3.1 MBP – Single rotary switch
………………………………………………………………………………… 57 13.3.2 MBP – Three individual
switches…………………………………………………………………………. 58
14. Finishing ……………………………………………………………………………………………………………………………… 59 15.
Commissioning …………………………………………………………………………………………………………………….. 60
15.1 Check list …………………………………………………………………………………………………………………… 61 16. Trouble
Shooting and Defective Situations Fixing………………………………………………………………………… 62
16.1 Trouble Shooting …………………………………………………………………………………………………………. 62 17.
Maintenance ………………………………………………………………………………………………………………………… 63
17.1 Access Inview S with Laptop …………………………………………………………………………………………. 63 17.2
Manual check……………………………………………………………………………………………………………… 63 17.3 Optional
…………………………………………………………………………………………………………………….. 63 17.4 Manual By-Pass
…………………………………………………………………………………………………………. 63 18. Defective modules
………………………………………………………………………………………………………………… 64 19.
Appendix……………………………………………………………………………………………………………………………… 65 19.1 Mains
connection, Single phase …………………………………………………………………………………….. 65 19.2 Mains
connection, Three phases…………………………………………………………………………………….. 66 19.3 Bravo 25 –
Dimensions…………………………………………………………………………………………………. 67
19.3.1 Module…………………………………………………………………………………………………………… 67 19.3.2 Shelf
……………………………………………………………………………………………………………… 67 19.4 Modules – Parameter List
……………………………………………………………………………………………… 68
4 – Bravo 25 – 230 Vac – User manual – v1.0
Release Note:
Version 1.0
Release date (DD/MM/YYYY)
03/08/2022
Modified page number Modifications
–
First release of the Manual
5 – Bravo 25 – 230 Vac – User manual – v1.0
Introduction to CE+T
1. Introduction to CE+T
CE+T Power designs, manufactures, and markets a range of products for
industrial operators, with mission critical applications, who are not
satisfied with existing AC backup system performances and related maintenance
costs. Our product is an innovative AC backup solution that unlike most used
UPS’s
· Maximizes the operator’s applications uptime; · Operates with lowest OPEX; ·
Provides best protection to disturbances; · Optimizes footprint. Our systems
are: · Modular · Truly redundant · Highly efficient · Maintenance free ·
Battery friendly CE+T power puts 60+ years expertise in power conversion
together with worldwide presence to provide customized solutions and extended
service 24/7 – 365 days per year.
6 – Bravo 25 – 230 Vac – User manual – v1.0
2. Abbreviations
AC CB DC DHCP DSP ECI EMBS EPC ESD ETH G HTTP HTTPS LAN MBB MBP MCB MCCB MET MIB N NTP NUA PCB PE PPE PWR REG SNMP TCP/IP TRS TSI TUS UA USB
Alternating current Circuit Breaker Direct current Dynamic Host Configuration Protocol Digital Signal Processor Enhanced Conversion Innovation External Maintenance Bypass Switch Enhanced Power Conversion Electro Static Discharge Ethernet Ground / Grounding HyperText Transfer Protocol Secure HyperText Transfer Protocol Local Access Network Measure Box Battery Manual By-pass Miniature Circuit Breaker Molded Case Circuit Breaker Main Earth Terminal Management Information Base Neutral Network Time Protocol Non-Urgent Alarm Printed Circuit Board Protective Earth (also called Main Protective Conductor) Personal Protective Equipment Power Regular Simple Network Management Protocol Transmission Control Protocol/Internet Protocol True Redundant Structure Twin Sine Innovation TSI Universal Synchronization Urgent Alarm Universal Serial Bus
7 – Bravo 25 – 230 Vac – User manual – v1.0
Abbreviations
Warranty and Safety Conditions
3. Warranty and Safety Conditions*
WARNING:
The electronics in the power supply system are designed for an indoor, clean
environment. When installed in a dusty and/or corrosive environment, indoor,
it is important to:
· Install an appropriate filter on the enclosure door, or on the room’s air
conditioning system. · Keep the enclosure door closed during operation. ·
Replace the filters on a regular basis.
Important Safety Instructions, Save These Instructions.
3.1 Disclaimer
· The manufacturer declines all responsibilities if equipment is not
installed, used or operated according to the instructions herein by skilled
technicians according to local regulations.
· Warranty does not apply if the product is not installed, used or handled
according to the instructions in the manual.
3.2 Technical care
· This electric equipment can only be repaired or maintained by a “qualified
employee” with adequate training. Even personnel who are in charge of simple
repairs or maintenance are required to have knowledge or experience related to
electrical maintenance.
· Please follow the procedures contained in this Manual, and note all the
“DANGER”, “WARNING” AND “NOTICE” marks contained in this Manual. Warning
labels must not be removed.
· Qualified employees are trained to recognize and avoid any dangers that
might be present when working on or near exposed electrical parts.
· Qualified employees know how to lock out and tag out machines so the
machines will not accidentally be turned on and injure employees working on
them.
· Qualified employees also know safety related work practices, including those
by OSHA and NFPA, as well as knowing what personal protective equipment should
be worn.
· All operators are to be trained to perform the emergency shut-down
procedure. · Never wear metallic objects such as rings, watches, or bracelets
during installation, service and maintenance of
the product. · Maximum operating ambient temperature is 40°C (104°F). ·
Insulated tools must be used at all times when working with live systems. ·
When handling the system/units pay attention to sharp edges. · This product is
suitable for use in a computer room.
- These instructions are valid for most CE+T Products/Systems. Some points might however not be valid for the product described in this manual.
8 – Bravo 25 – 230 Vac – User manual – v1.0
Warranty and Safety Conditions
3.3 Installation
· This product is intended to be installed only in restricted access areas as defined by local regulations and in accordance with the National Electric Code, ANSI/NFPA 70, or equivalent agencies.
· The Inverter System may contain output over current protection in the form of circuit breakers. In addition to these circuit breakers, the user must observe the recommended upstream and downstream circuit breaker requirements as defined in this manual.
· Please use extreme caution when accessing circuits that may be at hazardous voltages or energy levels.
· The modular Inverter rack is a dual input power supply. The complete system shall be wired in a way that both input and output leads can be de-energized when necessary.
· REG systems and EPC systems that have no AC input wired and connected can be seen as independent power sources. To comply with local and international safety standards N (input) and PE shall be bonded. The bonded connection between N (input) and PE must be removed once the AC input is connected.
· AC and DC circuits shall be terminated with no voltage / power applied (de- energized).
· The safety standard IEC/EN62040-1-1 requires that, in the event of an output short circuit, the Inverter must disconnect in 5 seconds maximum. The parameter can be adjusted on Inview; however, if the parameter is set at a value > 5 seconds, an external protection must be provided so that the short circuit protection operates within 5 seconds. Default setting is 60 seconds.
· The system is designed for installation within an IP20 environment. When installed in a dusty or humid environment, appropriate measures (air filtering) must be taken.
· Environment Conditions: Storage Conditions: Relative Humidity: Altitude above sea without de-rating:
-40 to 70°C
95%, non-condensing
Less than 1500 m Greater than 1500 m de-rating at 0.8% per 100 m
· All illustrations in the manual are for general reference, refer to the technical drawing which is received along with the system for exact information.
3.3.1 Handling
· The cabinet shall not be lifted using lifting eyes. · Remove weight from the
cabinet by unplugging the Inverters. Mark Inverters clearly with shelf and
position for
correct rebuild. This is especially important in dual or three phase
configurations.
· Empty Inverter positions must not be left open. Replace with module or dummy
cover. · Before working on the system, Isolate Uninterrupted Power Supply
(UPS) and check for hazardous voltge
between all terminals including the protective earth.
9 – Bravo 25 – 230 Vac – User manual – v1.0
Warranty and Safety Conditions
3.3.2 Surge and transients
The mains (AC) supply of the modular Inverter system shall be fitted with
Lightning surge suppression and Transient voltage surge suppression suitable
for the application at hand. Manufacturer’s recommendations of installation
shall be adhered to. Selecting a device with an alarm relay for function
failure is advised. Indoor sites are considered to have a working lightning
surge suppression device in service.
· Indoor sites Min Class II. · Outdoor sites Min Class I + Class II or
combined Class I+II. The modular Inverter system/rack can reach
hazardous leakage currents. Grounding must be carried out prior to energizing
the system. Grounding shall be made according to local regulations.
Note:
Choosing and installing surge arrestors must obey to precise technical rules.
Distance to equipment to protect, cable gage and cable routing have
significant influence on proper device service. Some areas are more
susceptible to be hit by electrical strikes, especially when altitude
increases. Good earthing is also crucial for surge arrestors to work properly.
CE+T declines any liability in regard to damaged caused to equipment not
correctly or not sufficiently protected.
3.3.3 Other
· Insulation test (Hi-Pot) must not be performed without instructions from the
manufacturer.
3.4 Maintenance
· The Inverter system/rack can reach hazardous leakage currents. Earthing must
be carried out prior to energizing the system. Earthing shall be made
according to local regulations.
· Prior to any work conducted to a system/unit, make sure that AC input
voltage and DC input voltage are disconnected.
· Prior to accessing the system or modules, make sure all source of supply is
disconnected. CAUTION Risk of electric shock. Capacitors store hazardous
energy. Do not remove cover until 5 minutes after disconnecting all sources of
supply.
· Some components and terminals carry high voltage during operation. Contact
may result in fatal injury.
3.5 Replacement and Dismantling
· ESD Strap must be worn when handling PCB’s and open units. · The Inverter
system/rack is not supplied with internal disconnect devices on input nor
output. · CE+T cannot be held responsible for disposal of the Inverter system
and therefore the customer must segregate
and dispose of the materials which are potentially harmful to the environment,
in accordance with the local regulations in force in the country of
installation. · If the equipment is dismantled, to dispose of its component
products, you must comply with the local regulations in force in the country
of destination and in any case avoid causing any kind of pollution.
To download the latest documentation and software, please visit our website at
www.cet-power.com
10 – Bravo 25 – 230 Vac – User manual – v1.0
ECI Technology
4. ECI Technology1
Inverter modules carrying the ECI logo and the EPC mark are triple port
converters (AC in, DC in, AC out). Sinusoidal output is converted from Mains
or/and DC. The block diagram below gives an explicit description of the
topology and operation.
The module is built around the following sub-converters · AC to DC at input ·
DC to DC at input · DC to AC at output
The energy can flow either from the AC source or the DC source under the
control of the local DSP controller. Thanks to internal energy buffering, the
output sine wave is constant and disturbance free regardless of the active
source. The BOOST functionality multiples the nominal current for a period of
20 ms (max) in the event of down stream failures. The upstream breakers do not
have to be oversized to prevent tripping. The overload capacity is 125% for 15
seconds. The ECI works according to True Redundant Structure (TRS) that
features decentralized and independent logic, redundant communication bus and
three internal levels of disconnection to isolate a module after internal
failure. This functionality is included in every inverter module. Running them
in parallel provides a modular system with, no single point of failure,
always-conditioned output, high system efficiency and 0 ms source transfer
time.
1 Information and data given in this chapter is intended to serve as an
overview of the ECI Technology. Detailed features and parameters for each
individual module type in the range may differ and should be referred to in
the dedicated data sheet.
11 – Bravo 25 – 230 Vac – User manual – v1.0
ECI Technology
4.1 On-line Mode
DC is the primary source of supply whilst Mains (AC) works as the secondary
source. Switching time between DC input and AC input is 0 ms (source
transfer). The power delivered by the DC source (usually a battery, but
possibly any other type of DC generator) is converted to provide regulated and
transient-free power to the load. In the event of a short circuit on the load
side, the boost is automatic, timely and energized for a specific duration to
trip downstream protective devices.
4.2 Safe mode
Safe mode uses DC as the primary source of supply while Mains (AC) is on
standby. Mains (AC) is normally disconnected through an internal inlet relay
and is only connected when down stream clearance is required (boost) or if DC
is unavailable. The transfer between DC and AC results in a typical transfer
time of 10 ms. Typically the safe mode is used in extremely harsh environments
such as railways. Under such conditions, it provides extra isolation against
mains-borne disturbances.
4.3 EPC-mode
Mains input (AC) is the primary source whilst DC works as backup. The ECI is
designed to operate on Mains on a permanent basis and to deliver output
voltage conditioned with low THD. The output sine wave is physically
independent of whether the source is AC (or) DC. If the Mains is out of
tolerance or goes down, the Inverter seamlessly switches to DC and the
Inverter operates in “Back-up mode” (Changeover switching time is 0 ms). As
soon as the Mains returns to its valid range, the EPC mode is automatically
resumed. The EPC mode offers higher efficiency (up to 96% depending on the
model) without compromising the purity of the output sine wave.
Remarks: REG modules:
Inverter modules carrying the ECI logo together with the REG mark work only
with DC input. Sinusoidal output is converted from DC with the module
operating as a traditional inverter. EPC mode and the boost are not available
with REG modules.
4.4 Mix mode & Walk-in mode
Under some circumstances the DC and AC sources can be combined. The sequence
is defined by a user selectable set of parameters. Start, control and exit are
fully automatic. A specific example of Mix-mode is the Walk-in mode where the
transfer from DC source to AC source is ramped up within a fixed and
adjustable period of time.
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Building Blocks
5. Building Blocks
5.1 Inverter
Telecom / Datacom: Input
Output Power
48 and 110 Vdc 230 Vac, 50/60 Hz
230 Vac
3000 VA / 2400 W @ 48 Vdc 3000 VA / 2500 W @ 110 Vdc
Datacom
Input
Output Power
380 Vdc 120 / 230 / 277 Vac 50/60 Hz 120 / 208 / 230 / 277 Vac 3000 VA / 2500 W
· The Bravo 25 is a 3000 VA / 2500 W triple port inverter. · The Bravo 25 inverter modules are hot swappable and hot pluggable.
· The module operator interface is LEDs showing inverter status and output power.
· The inverter modules is equipped with soft start. · Fan is equipped with alarm and run time meter. The fan is field replaceable.
· 435 mm (D) x 102 mm (W) x 88 mm (H).
· 5 Kg.
5.2 Specifications
Model Part Number Cooling / Audible noise MTBF Dielectric strength DC/AC
RoHS / Material (casing)
Operating T° / Relative Humidity (RH) non-condensing
Storage T° / Relative Humidity (RH) non-condensing Public transport
T°/Relative Humidity (RH) non-condensing
Vibration
Bravo 25 – 48/230
Bravo 25 – 110/230 Bravo 25 – 380 Vdc
T621D30201
T621D50201
T621D70201
Fan forced cooling / <60 dBA @1meter (100% load at 25°C)
240 000 hrs (MIL-217-F) at 30°C ambient and 80% load
2100 Vdc
Compliant / Nickel-Zinc coated steel
Compliant / Aluzinc steel
Compliant / Aluzinc steel
Tested according ETS300-019-2-3 Class 3.1 -20°C to 65°C, power de-rating from
40°C to 65°C / Max RH 95% for 96
hours per year
Tested according ETS300-019-2-1 Class 1.2 -40°C to 70°C / Max RH 95% for 96 hours per year
Tested according ETS300-019-2-2 Class 3.1 -40°C to 70°C / Max RH 95% for 96 hours per year
GR63 office vibration 0 to 100 hz-0.1 g / transport vibration 5-100 Hz 0.5 g 100 to 500 hz-1.5 g / Drop test
13 – Bravo 25 – 230 Vac – User manual – v1.0
Building Blocks
Model Altitude above sea without derating of power AC Input Data
Nominal Voltage / Current
Voltage range
Brownout
Power factor / THD Frequency (Synchronization range) DC Input Data
Nominal voltage (range)
Nominal current (at 48 Vdc and 2400 W output)
Maximum input current (for 15 seconds) / voltage ripple AC Output Data
Efficiency AC to AC (EPC) / DC to AC
Nominal voltage (Adjustable)
Frequency / frequency accuracy
Nominal Output power (VA) / (W)
Short time overload capacity Admissible load power factor Total harmonic
distortion (resistive load) Load impact recovery time (10% – 90%) Nominal
current Crest factor at nominal power Short circuit clear up capacity at AC
input / On battery Short circuit current after > 20 ms AC output voltage
stability Static / Dynamic voltage regulation
Bravo 25 – 48/230
Bravo 25 – 110/230 Bravo 25 – 380 Vdc
< 1500 m / derating > 1500 m 0.8 % per 100 m / max 4000 m
230 Vac / 10.9 A
230 Vac / 11.7 A
120 Vac /13 A and 230 Vac /11.7 A
150 – 293 Vac (De-rating from 195 to 150 Vac)
90 – 295 Vac (De-rating in 120 Vac to 1.5 kW)
1600 W @ 150 Vac / 2400 W @ 190 Vac linear decreasing
2500 W @ 195 Vac linear decreasing
1500 VA / 1500 W @120 VAC
0.99 / < 3%
50 Hz (47 – 53 Hz) or 60 Hz (57 – 63 Hz)
48 Vdc (32 – 63 Vdc)
53.4 A (at 48 Vdc and 2400 W output)
110 Vdc (90 – 150 Vdc)
24.3 A (at 110 Vdc and 2500 W output)
336 Vdc (200 – 430 Vdc)
8 A / 5 A (at 336 Vdc and 2500
W / 1500 W)
66.8 A / < 10 mV RMS 30.3 A / < 10 mV RMS 9.9 A / < 250 mV RMS
96% / > 93.7%
96% / > 93.7%
96% / > 94.5%
230 Vac (200 – 240 Vac)
230 Vac (200 – 240 Vac)
120 / 208 / 220 / 230 / 240 Vac
50 or 60 Hz / 0.03%
3 kVA / 2.4 kW
3 kVA / 2.5 kW
3 kVA / 2.5 kW @ 230 Vac, 1.5 kVA / 1.5 kW
@ 120 Vac
125% (15 seconds)
Full power rating from 0 inductive to 0 capacitive
< 3%
0.4 ms
13 A @ 230 Vac
3 : 1 for load P.F. 0.7
109 A / 34 Arms for 20 ms
109 A / 34 Arms for 20 ms
109 Arms for 20 ms / 34 Arms for 20 ms
22.5 A for 15 seconds
±1% from 10% to 100% load
±1% between 10% and 100% load / <5% from 0 to 100% to 0 load impact
14 – Bravo 25 – 230 Vac – User manual – v1.0
Building Blocks
Model In Transfer Performance Max. Voltage interruption / total transient
voltage duration (max) Signalling & Supervision Display Supervision / Part
number Remote ON/OFF Safety & EMC
Electrical Safety
EMC
Bravo 25 – 48/230
Bravo 25 – 110/230 Bravo 25 – 380 Vdc
0 sec / 0 sec
Synoptic LEDs on module and touch screen with Inview S and Inview X Inview
types: Inview GW DIN – T602004000, Inview S – T602004100 & Inview
X – T602004200 On rear terminal of the shelf and via Inview interface
IEC 62040-1 / EN62040-1 Edition
2017
IEC/EN 60950, IEC/ EN 62040-1, IEC/EN
62477-1
EN60950-EN62040-1UL1778-IEC62109/1IEC62109/2, FCCpart
15 class A
EN 61000-4-2 / EN 61000-4-3 / EN 61000-4-4 / EN 61000-4-5 / EN 610004-6 / EN 61000-4-8, ETSI EN 300386 v1.9.1
5.3 Controller – Inview S
Inview S is an advanced monitoring and controller unit for Bravo 25, Bravo 10,
Sierra 25, and Sierra 10 power systems. It allows the user to easily access
the system information through inbuilt powerful touch screen graphic display.
In addition to the touch screen display, the user can also access the system
information through the web interface and SNMP protocol.
The Inview S interface provides the user to access the configuration and setup
files of the modules in the system. Also, it is a controller for DC
regulation.
Inview S can monitor up to 32 inverters/converters and featured with:
· LCD touch screen display · 2 Digital Inputs · 2 Output Relay contacts ·
Records 5000 events as FIFO
15 – Bravo 25 – 230 Vac – User manual – v1.0
Building Blocks
5.3.1 Inview S – Connections
Inview S is composed of multiple network ports and inbuilt free potential contacts.
CE+T COM
ETH
CAN iso RS485
USB – Digital Input 2 + – Digital Input 1 + C NC Output Relay 2 NO C NC Output
Relay 1 NO
PE Power 12 Vdc +
· CE+T COM port is dedicated to establish connection between Inview S and Bravo shelf.
· ETH ( ) port is used for network connectivity and user can access the system
information in the Web Interface.
· CAN / iso RS485 port is used to establish communication between Inview S and
MBB.
· USB port is used to access the Inview S configuration and setup files.
· Digital Inputs (D1 and D2): Two potential free Digital Inputs are available
for customer connections. Digital Input 1 is assigned for MBP operation if
used. Digital Input 2 is assigned for Surge Arrester if used.
· Output Relays (K1 and K2): Two output relays are available and can be used
for Major and Minor Alarms.
· Power: The unregulated separate +12 V power supply is required for powering
Inview S and this power should not be shared with other devices. (CET can
provide Auxiliary Power Supply converter and the part number is T602004120).
16 – Bravo 25 – 230 Vac – User manual – v1.0
Accessories
6. Accessories
6.1 Cabinet
Powder coated (RAL 7024), 19 inch Flat Pack cabinet with 600 x 600 mm foot
print. Cabinet designed for top cabling or bottom cabling.
· 1100 mm (600 x 600 mm) 21U · 1800 mm (600 x 600 mm) 37U · 2100 mm (600 x 600
mm) 44U The cabinet comes with a separable top cover to facilitate cabling.
Tie strap support at cable entrance/exit. Door accessory optional.
6.2 Manual By-Pass
The manual by pass operates via manually operated switches to create a short
circuit from the AC main input directly to the output AC distribution.
Standard manual by-pass is “Make before Break”. When engaged or disengaged, no
disturbance is transmitted to the load. When MBP is engaged, inverter modules
are switched off and can be removed without impacting the load. The battery
supply is not physically disconnected. After disconnecting the battery supply
(by opening the battery breakers), the shelf section is safe for maintenance.
Warning: When the system is in by-pass, the load is subjected to AC main
disturbances. Before engaging manual bypass, make sure the voltage difference
between AC IN and AC OUT should be less than 5 Vac to limit the inrush
current.
6.3 AC Distribution Unit
6.3.1 Miniature Circuit Breakers
The standard AC output distribution unit is designed with a 35 mm DIN rail,
Multi Clip termination board and N/PE copper terminal bars, and built as a
part of the cabinet. The Multi Clip offers unique flexibility during
installation and expansion. The terminals are spring loaded and adapt contact
pressure to the size of conductor. Only one cable can be inserted per spring
loaded terminal. The AC distribution unit is available with 1 pole, 2 pole or
3 poles. Max current per AC DU is 200 A, max current per terminal connector is
40 A. Two adjacent terminal connectors shall be used for 63 A breakers.
17 – Bravo 25 – 230 Vac – User manual – v1.0
Accessories
If an alarm is required for AC output breakers, a help contact attached to each individual breaker is used (OF or SD). The alarm function is common and uses one of the digital inputs on the control unit. The help contact limits the breakers quantity.
Up to 40A
Single pole
w/o help contact
With help contact OF/
SD
24
16
Double pole
w/o help contact
With help contact OF/
SD
12
9
Three pole
w/o help contact
With help contact OF/
SD
8
6
6.3.2 MCCB
AC output distribution via MCCB in the range up to 400 A (1p, 2p or 3p).
Max two MCCB per inverter cabinet.
18 – Bravo 25 – 230 Vac – User manual – v1.0
System Design
7. System Design
7.1 A la Carte
The A la Carte is pre-assembled and configured as a single phase or three
phase system. The system comprises cabinet, inverter sub rack, inverter
modules (48 Vdc and 380 Vdc), manual by-pass, monitor device and AC output
distribution. The A la Carte is available in EPC (Enhanced Power Conversion)
or REG (Regular) mode. The A la Carte (single phase) accommodates 1 to 32
modules, for max 96 kVA. The A la Carte (three phase) accommodates 3 to 30
modules, for max 90 kVA. By using TUS, the system can parallel up to 2700 kVA
· Dual input (AC and DC) inverter modules (EPC). · 96% efficiency during
normal operation (EPC). · Always conditioned and filtered output voltage. ·
Seamless transfer (0 ms) between primary and secondary source of supply. · No
single point of failure. · Flexible AC output distribution. · Full modularity
and redundancy.
19 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Bravo 25 Shelf
8. Installation of Bravo 25 Shelf
· Read safety instructions prior starting any work. · Do not attempt to use
lifting eyes to erect the cabinet. · System is preferable handled without
modules. · Pay attention to the module position, make sure that modules are
repositioned in the same slot. · In three phase systems, the modules are
configured as per phase 1 (A, R), phase 2 (B, S) and phase 3 (C, T). As
long as the system is not in operation, make sure that modules from one phase
are not mixed with modules from another phase. (When the system is running,
modules can be moved from one phase to another without issue.)
8.1 Mounting kit for Bravo 25 shelf
The fixing brackets, together with the sliders, allow for different cabinet
depths.
1 Fixing brackets – 4 Nos 2 Slider – 2 Nos 3 Mounting screws – 12 Nos 4 Cage
nuts – 12 Nos
Assemble the sliders and adjust the length to suit the mounting depth. Fix
cage nuts (4) in the cabinet front and rear frame of the left and the right
side. Fix the left and right slider of the cabinet with the supplied screws
(3).
20 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Bravo 25 Shelf
Fix cage nuts (4) in the mounting frame. Slide the shelf in position and fix
the shelf with the supplied screws (3).
Finished.
8.2 Electrical installation for Bravo 25 shelf
8.2.1 Pre requisites
· The sub-rack have markings for all terminations. · All cables shall be rated
at Min 90 deg C. · Electrical terminations shall be tightened with 5Nm. · All
connection screws are M5 x 12 mm. · DC Input-Individual (per module), observe
polarity. · AC Input / AC output-Common (per shelf), respect phases. · Wire
all positions in the sub-rack for future expansion. · Input AC / Output AC /
Input DC / Signal cables shall be separated. · Cable crossings shall be done
in 90 deg angles.
21 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Bravo 25 Shelf
8.2.2 Terminations
The below images are termination details of Bravo 25 – 230 shelves.
AC IN (L)
AC IN (PE)
AC IN (N)
AC Out (PE) Main Earth Terminal
AC Out (L) AC Out (N)
DC 4 DC 4 +
DC 3 + DC 3 –
PE Chassis Ground
DC 2 – DC 1 +
DC 2 +
DC 1 –
Bravo 25 – 48/230 – Shelf Rear Details
Signalling
AC IN (L)
AC IN (PE)
AC IN (N)
AC Out (PE) Main Earth Terminal
AC Out (L) AC Out (N)
DC 4 DC 4 +
DC 3 + DC 3 –
PE Chassis Ground
DC 2 – DC 1 +
DC 2 +
DC 1 –
Bravo 25 – 110/230 – Shelf Rear Details
Signalling
22 – Bravo 25 – 230 Vac – User manual – v1.0
AC IN (L)
AC IN (PE)
AC IN (N)
Installation of Bravo 25 Shelf
AC Out (PE) Main Earth Terminal AC Out (L) AC Out (N)
PE Chassis Ground
DC +
DC –
Bravo 25 – 380/230 – Shelf Rear Details
Signalling
8.2.3 Grounding
“PE CHASSIS GROUND” PE Chassis ground shall be wired to MET or distributed
earth bar connected to MET, according to local regulations.
8.2.4 DC Connection
Model Bravo 25 – 48/230 Bravo 25 – 110/230 Bravo 25 – 380/230
MCB
63 A per module
32 A per module
40 A per shelf
Cable, min 2 x 16 mm2 2 x 6 mm2 2 x 10 mm2
Connector M5 M5 M5
Torque 5 Nm 5 Nm 5 Nm
8.2.5 AC Input Connection
WARNING !!! Recommendation of IEC 60364 4. 43
431.3 Disconnection and reconnection of the neutral conductor in multi-phase
systems Where disconnection of the neutral conductor is required,
disconnection and reconnection shall be such that the neutral conductor shall
not be disconnected before the line conductors and shall be reconnected at the
same time as or before the line conductors.
23 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Bravo 25 Shelf
Model
MCB per shelf Cable, min
Connector
Bravo 25 – 48/230
Bravo 25 – 110/230
2P 63 A
3 x 16 mm2
M5
Bravo 25 – 380/230
Note: Icc value measured as 75 Arms per shelf with four modules.
8.2.6 AC Output Connection
Model
MCB per shelf
Bravo 25 – 48/230
Bravo 25 – 110/230 Bravo 25 – 380/230
2P 63 A
Cable, min 3 x 16 mm2
Connector M5
8.2.7 Signalling 8.2.7.1 Bravo 25 – 48/230
Torque 5 Nm
Torque 5 Nm
Bravo 25 – 48/230 Shelf – Rear side
Remote ON /OFF
8.2.7.2 Bravo 25 – 110/230 and Bravo 25 – 380/230
To Inview S (CE+T COM port)
CAN BUS A CAN BUS B
Bravo 25 – 110/230 & Bravo 25 – 380/230 Shelf Rear side
To Inview S (CE+T COM port)
Remote ON /OFF
CAN BUS A CAN BUS B
24 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Bravo 25 Shelf
8.2.8 Remote ON/OFF
The function of remote ON/OFF is used turn off the module/system output.
By default a jumper is placed between pin 3 and 2. If remote on/off is used, jumper should be removed from the shelf and connect changeover contactor.
· AC and DC inputs are not affected by the remote ON/OFF function.
· The remote ON/OFF can be connected to any shelf.
· The remote ON/OFF requires changeover contactor, one input opens as the
other close. If both transitions are not picked up the status is not changed.
Relay characteristics (Remote ON/OFF)
· Signal voltage · Max wire size
+5 VDC (galvanic insulated) 1 mm2
Functional table for remote ON/OFF function
Pin 1-3
1
Open
2
Closed
3
Open
4
Closed
Pin 2-3 Open
Open
Closed Closed
Status Normal operation
OFF
Normal operation Normal operation
Indication
All (Green) AC output (OFF) AC Input (Green) DC Input (Green)
All (Green) All (Green)
Warning: If remote ON/OFF is not used, pin 2 and 3 MUST be bridged together!
8.2.9 Internal CAN BUS A and B
· In A la Carte systems the internal Bus is pre installed. · The internal bus
comprise of a 6 and 8 pin ribbon cables. · The internal bus connectors are
sensitive and special caution should be taken during installation to keep them
out of harms way. · The internal bus is connected from the first shelf to the
last shelf.
8.2.10 Shelf rear cover
The rear cover provides IP20 protection for the terminations at the backside
of the shelf. It is optional and can order it separately.
· The rear cover is snapped into position in the rear of the subrack.
· Remove material using a pair of side-cutters to allow cable entry and exit.
Connect cables Cut holes to allow cable access
Clip rear cover into place
25 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9. Installation of Cabinet (A la Carte)
9.1 Unpacking the system
CE+T cabinets are always fixed on a pallet, and then packed in a wooden crate.
These crates are usually delivered laying flat, horizontally. To unpack your
cabinet, we recommend the following method:
1. Make sure that the crate is laying flat, with the correct side up. This
side is identified by a double red arrow.
2. Remove the top cover in order to be able to identify the top and bottom
sides of the cabinet. 3. Raise the crate vertically with the top side of the
cabinet up. Make sure that the cabinet does not fall forward out
of the crate while you do so. 4. Remove the cabinet and its attached pallet
from the crate. If you prefer to take the wooden crate apart before raising
the cabinet, make sure you do not damage or dent the cabinet while doing so.
Warning: The top cover fixing bolts may NEVER be replaced with lifting eye
bolts.
9.2 Module packing
When inverters are ordered together with a system, they are either delivered
in the cabinet or on a separate pallet. · If you find the inverters in the
cabinet: you need to remove them in order to raise the cabinet more easily,
but before you do so make sure to have identified in which slot was each
module. Indeed, it is important to replace each module in the same slot it was
delivered in! · If the modules have been delivered separately, in carton on
pallet, they will be clearly identified in order to be placed in the right
slot. · It is important to place the modules in the right slot, as this will
ensure that the addressing of each module in the config file corresponds to
the physical slot. Without this, the system will of course function properly
but you might find it difficult to identify on which modules your applying
changes you would be bringing to the config file. · Also, in 3 phase systems,
replacing modules configured to function in a specific phase in a slot
assigned to another phase will result in the module to be un-synchronized.
Your system may not start and you will have to reconfigure manually each
module that was misplaced.
If you ordered modules only: · If they are meant to be used in running systems
or in a not operational single phase system, you may insert them in any slot.
· If they are meant to be placed in a not yet started 3 Phase system, follow
these steps: Insert one module per phase. Start the system according to the
start-up and commissioning procedure. Insert the remaining modules
progressively.
Module packing material shall be taken apart.
26 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.3 Removing the cabinet rear protection
Wooden wedges are fixed at the back of the cabinet to prevent parts from
moving and sustaining damage during transportation. These wooden wedges must
be removed before going further with the cabinet’s installation and
commissioning.
1. Remove the rear panel. 2. Identify the protection (see the following
figure). 3. Cut the tie wraps holding the back wedges and remove them.
Rear Side
Wooden Wedges
Tie Remove the Wooden Wedges
9.4 Hardware Connections
In Bravo 25 – 48/230 system, the Inview S and Measure Box Battery should be connected as per the following: 1. Connect “RJ45” port in shelf and “CE+T COM” port in Inview S using RJ45 straight cable. 2. Connect 12 V supply to Inview S from auxiliary power supply kit.
RJ45
Module shelf
1 CE+T COM
RJ45 Cable
Inview S
CAN / iso RS485
Auxiliary Power
2 supply kit
Power
(12 V DC)
27 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.5 Electrical installation
· All cables shall be halogen free and rated min 90 deg C. · Wire all
positions for future expansion. · Input AC / Output AC / Input DC / Signal
cables shall be separated. · Cable crossings shall be made at 90 deg angles. ·
Empty module positions shall be covered with blank module or cover.
9.5.1 Positioning
DC Input (X1), AC Output(X4), Alarm (X3), Digital IN (X5), Remote ON/OFF (X6), Bulk AC Output (X4)
AC Input Distribuon (X2)
Inview S
S2
S1 S3
Phase 1
Manual By Pass S2, S1, S3
Internal DC Distribuon
Phase 2
Phase 3
Note: Refer to the technical drawings received with your cabinet for exact posioning!
28 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.5.2 Cabling
All the cable routings are made through top or bottom of the system. The top
cover can be split into two parts to facilitate cabling. The top cover
accommodates nylon tie straps used to strap the cables.
Note: Do not block the airflow at top of the cabinet.
Cables
DC
Input & Output
Top plate – Type I
Top plate – Type II
AC input & output Top plate – Type III
9.5.3 Grounding
Ground terminals are located in the top rear left corner, labelled”PE CHASSIS
GROUND”. PE Chassis ground shall be wired to MET or distributed earth bar
(MET). Ground must be terminated even if commercial mains is not available.
According to local regulations, Min 16 mm2.
9.5.4 Surge Suppression
The mains (AC) supply of the modular inverter system shall be fitted with suitable Lightning surge suppression and Transient voltage surge suppression for the application at hand. Manufacturer’s recommendations of installation shall be adhered. It is advisory to select device with alarm relay for function failure.
Indoor sites are considered to have a working lightning surge suppression device in service.
· Indoor sites: · Outdoor sites:
Min Class II. Min Class I + Class II or combined Class I+II.
9.5.5 AC Input (X2) and Output (X4)
WARNING !!! Recommendation of IEC 60364 4. 43
431.3 Disconnection and reconnection of the neutral conductor in multi-phase
systems
Where disconnection of the neutral conductor is required, disconnection and
reconnection shall be such that the neutral conductor shall not be
disconnected before the line conductors and shall be reconnected at the same
time as or before the line conductors.
29 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
WARNING !!!
Input Neutral is required to operate the
Local
Circuit
Inverter, UPS
TFO
Breaker
L1
In TN-S System no 4 pole input switch or circuit breaker shall be used. If you have to use 4 pole protective device, be aware that the neutral against the ground is floating. The inverter, UPS will operate without problem but
Bravo 25
L2
Inverter
L3
N
PE
you may infringe the local regulation.
The AC input is wired to a screw terminal. Max cable area is 180 mm2
9.5.5.1 Single phase
9.5.5.2 Three phase
The three phase input is 123, ABC, RST phase sensitive; clockwise rotation is
recommended. Phase one starts at 0° phase shift, while the other phases will
be at -120° phase shift and + 120° phase shift resulting in three phase
output.
30 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.5.6 DC (X1)
· Common DC input per system. · M12 holes in bar. · Max 8 x 240 mm2 per pole
(group).
Note: Screws and nuts are not included in the delivery.
9.5.7 Connection table DC 48 Vdc (X1)
Power (kVA)
1ph
3ph
12
24
36
36
48
60
72
72
84
90
96
Fuse/CB 250 A 500 A
DC Min Cable mm2 120 240
800 A
2 x 240
1000 A 1250 A
4 x 150 3 x 240
2 X 800 A
4 x 240
2 X 1000 A 2 X 1000 A 2 X 1000 A
8 x 150 8 x 150 8 x 150
9.5.8 Connection table DC 110 Vdc (X1)
Power (kVA)
1ph
3ph
12 24 36
36
48 60 72
72 84
90
96
Fuse/CB 125 A 250 A
400 A
630 A 630 A
800 A
1000 A 1000 A 1000 A
DC Min Cable mm2 50 120
180
2 x 150 2 x 180
2 x 240
4 x 150 4 x 150 4 x 150
31 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.5.9 Connection table DC 380 Vdc (X1)
Power (kVA)
1ph
3ph
12 24 36
36
48 60 72
72 84
90
96
Fuse/CB 50 A 100 A
160 A
200 A 250 A
300 A
300 A 355 A 355 A
DC Min Cable mm2 16 35
70
95 120
150
150 180 180
9.5.10 Connection table AC Input (X2) & Output (X4)
The AC input supply breaker shall be 2p for single phase, and minimum 3p for
three phase.
Power (kVA)
1ph
3ph
12
24 36
36
48 60 72
72 84
90
96
AC Input & Output (Screw terminal)
Calculated 52.5 A 105 A
Fuse/CB 63 A 125 A
Min.Cable mm2 16 35
157 A 3 x 52.5 A
210 A
160 A 3 x 63 A 250 A
70 3 x 16
95
262.5 A 315 A 3 x 105 A
300 A 350 A 3 x 125 A
150 180 3 x 35
370 A 3 x 131 A
420 A
400 A 3 x 160 A
630 A
180 3 x 70 2 x 180
32 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
9.5.11 Signalling
The illustration below shows the X3 relays contacts in a non-alarm state when
the system is operational. In this case, the relays are energized and as
below.
From MBB (Measure Box Battery)
From Inview S
From Module shelf
Com NO NC Com NO N C
Major Alarm
Minor Alarm
X3
Digital Digital
X6
Input 1 Input 2
X5
To remove when external remote is used. Must be present if not used
When an alarm occurs, the X3 relay contacts are de-energized and switch. Note: For auxiliary connections from MBP, refer section 13.2, page 56.
9.5.11.1 Alarm (X3)
Relay characteristics X3 (Major and Minor Alarm)
· Switching power 60 W
· Rating
2 A at 30 Vdc / 1 A at 60 Vdc
· Max wire size
1 mm2
9.5.11.2 Digital In (X5)
Input characteristics X5 (Digital Input 1and 2)
· Signal voltage · Max wire size
+5 Vdc (galvanically insulated) 1 mm2
9.5.11.3 Remote ON/OFF (X6)
The function of remote ON/OFF is used turn off the module/system output.
By default a jumper is placed between pin 3 and 2. If remote on/off is used,
jumper should be removed from the shelf and connect changeover contactor.
· AC and DC inputs are not affected by the remote ON/OFF function. · The
remote ON/OFF can be connected to any shelf. · The remote ON/OFF requires
changeover contactor, one input opens as the other close.
If both transitions are not picked up the status is not changed. · Digital
input characteristics (Remote ON/OFF)
Signal voltage+5 VDC (galvanically insulated) Max wire size 1 mm2
33 – Bravo 25 – 230 Vac – User manual – v1.0
Installation of Cabinet (A la Carte)
Functional table for remote ON/OFF function
1
Pin 1-3 Open
Pin 2-3 Open
2
Closed
Open
3
Open
Closed
4
Closed
Closed
Status Normal operation
OFF
Normal operation Normal operation
Indication
All (Green) AC output (OFF) AC Input (Green) DC Input (Green)
All (Green) All (Green)
Warning: If remote ON/OFF not used, pin 2 and 3 MUST be bridged together!
34 – Bravo 25 – 230 Vac – User manual – v1.0
10. Operation
10.1 Inverter module
Operation
Inverter Status LED OFF Permanent green
Blinking green
Blinking green/orange alternatively
Permanent orange Blinking orange Blinking red Permanent red
Description No input power or forced stop Operation Inverter OK but working conditions are not fulfilled to operate properly Recovery mode after boost (10 In short circuit condition) Starting mode Modules cannot start Recoverable fault Non recoverable fault
Remedial action Check environment
Check Inview Send module back for repair
Output Power (redundancy not counted)
<5%
5% to 40%
40 to 70%
80 to 95%
100%
100% = overload
Output Power (redundancy not counted)
×
×
×
×
×
Status output power LED
×
1B
1P
2P
2P
3P
3B
Behaviour (B = Blinking, P = Permanent )
10.1.1 Menu structure
The home page is the default page in the LCD interface, and other pages are
arranged in the below sequence.
35 – Bravo 25 – 230 Vac – User manual – v1.0
Inview Slot LCD Interface
Operation
Info
Action
Logs
Events
Home
AC In
Ac Out
DC
System
· IP address
· MAC address
· Software version
· Time
· Wi-Fi
· Refresh module list
· Cut off alarms
System summary · AC In · AC Out · Battery · DC
AC In details · Current · Voltage · Hertz · Active
power (kW) · Apparent
Power (kVA)
AC In details · Current · Voltage · Active
power (kW) · Apparent
Power (kVA)
DC details · Current · Voltage · Power
AC details
· Redundancy
· Installed power
· Available power
· Module configured
· System status – OK, OFF, AL and NT/KO
36 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.2 Inview S – LCD interface
Inview S LCD interface is a 2.8-inch touch screen. It does not have any have
any user account, the user can only view the system details. The LCD interface
is protected with the PIN during any action request. Once system is powered
upon, the Inview S is up and ready for operation.
[1] [2] [3] · [1] Header Displays the title of the current page and navigation
buttons for next and previous page. In some pages, Up and Down navigation
buttons appear at the right side, indicating more contents are present.
· [2] Information Area Provides information about the corresponding page.
· [3] Toolbar The toolbar is present at the bottom throughout the interface,
to provide quick access to following pages: Measures Settings Alarms and Logs
10.2.1 LED indications
Three LED’s are present at front side of the controller to indicate major
alarm, minor alarm, and system status.
Major Alarm Minor Alarm System Status
37 – Bravo 25 – 230 Vac – User manual – v1.0
10.2.2 Menu structure
The below tree provides an overview of the menu structure in the Inview S LCD
interface.
Inview S LCD Interface
Operation
Monitoring
Settings
Events
Refresh Module list
Cutoff Alarms
Information
Enable Wifi*
Logs
- Wifi available in future version.
Home
AC Out
DC
AC In
System
System summary · AC In · DC · AC out · Configured modules · Redundancy status · Installed power
AC Out details · Voltage · Current · Active power · Apparent power · Power factor
DC details · Voltage · Battery current · Battery power · Load current · Load power · Battery temperature
AC In details · Voltage · Current · Power · Frequency
System details · Redundancy · Installed power · Available power · Configured modules · Module status
38 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.2.3 LCD interface – Terminology
The below table provides the description of abbreviation and terminology which
appears in Inview Slot, S and X LCD interface.
S.NO
Terminology
Description
1
MOD
Number of Inverters configured in the system
2
RED
Redundancy satisfied or not
3
INST
Installed Power
4
Redundancy
Number of redundancy from the configured Inverters
5
OK
Number of active Inverters
6
OFF
OFF: Number of non-active or switched off Inverters.
7
AL
Displays the alarms
8
NT/OK (Not Okay) Number of faulty Inverters or missing Inverters when compare to configured Inverters
9
Installed power
It is the total power of the configured Inverters, including redundancy. Moreover, it is a user configuration based upon the system capacity.
10
Available power
It is the total power of active Inverters present in the system.
11
Modules configured Total number of Inverters configured in the system
The controller performs a complete scan and remove the non-active Inverters from the
Inverter list.
12
Refresh Inverter list
Note: If any parameter is changed, an authentication page appears. Enter the display
PIN password to apply changes.
13
Cutoff alarms
Buzzer sound will be muted
14
Logs
Display the latest 100 events occurred.
15
Information
Displays product and network details
39 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.3 Inview X – LCD interface
Inview X LCD interface is a 7-inch touch screen. Through the LCD interface,
the user can view and access the system details. Once the system is powered
upon, the Inview X is up and ready for operation. Note: Interface graphics and
layout may change based on firmware version.
Header
Information Area
· Header
Displays the title of the corresponding and IP address of the system. It also
has three icons for navigating to different screens.
Home: Tapping on Events: Tapping on
goes to the home screen from any screen you are accessing in the interface. goes to Alarms and Events screen.
40 – Bravo 25 – 230 Vac – User manual – v1.0
Administration: Tapping on provide access to different action screens.
Operation
Mute buzzer: Buzzer sound will be muted
Remove missing Inverters: removes all the non-active modules from the list
Manage SES MICC: provide access to Disable Orange Beacon, Start and Stop
Generator, and Start and Stop Fuel Pump actions
Start battery test Start battery boost
· Information Area
It provides information about the corresponding screen. In some screens, left
and right navigation buttons appear, indicating more screens are present.
1
2
3
5
4
41 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
1 Tapping on the AC Input region displays the page containing all measurements
of AC Inputs from Primary shore, Diesel Generator and Secondary shore.
Tap the right navigation arrow to go Diesel Generator and Secondary Shore
screens.
2 Tapping on the Equipment region displays the page containing each Inverter
system and Sensor & Actuator. Inverter System (Primary shore, Diesel Generator
and Secondary shore): Redundancy, Installed and Available power Configured and
Active Inverters.
Tap the right navigation arrow to go other two Inverter Systems and Sensor and
actuators screens.
42 – Bravo 25 – 230 Vac – User manual – v1.0
Sensor and Actuators 1: Generator state (On, Off or Failure) Fuel pump state (On, Off or Failure) Orange beacon disable button (Pressed or not) AC input type (Genset, primary or secondary shore)
Operation
Tap the right navigation arrow to go Sensor and Actuators 2 and left to
Inverter System screens.
Sensor and Actuators 2: Operating Mode (On, Sleep or Off) Fuel level Loads state (On or Off)
Tap the left navigation arrow to go Sensor and Actuators 1 and Inverter System screens.
43 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
3 Tapping on the AC Output region displays the page contains all measurements
regarding all three AC Outputs. Regardless of the system configuration (1P,
3P), it shows the power fed to the load on each phase.
Tap the right navigation arrow to go AC Output 2 and 3 screens.
4 Tapping on the DC region displays the page contains all measurements
regarding Battery and DC Load. From this screen, you can go to the Battery
configuration and DC loads list.
On this page, the values are the sum of all batteries and the sum of DC Load.
It also shows the battery state as: Charge/Discharge Unknown: if all children
battery state unknown or measurements missing Disconnected: if all children
battery state disconnected or battery disconnect open (AL302) Error: if at
least one child battery state Unknown, Disconnected, Error or any DC system
critical/major
alarm Warning: if at least one child battery state warning or any DC system
Minor alarm, Warning or Error 5 Operating mode: Displays system operation such
as Power System ON, Power System Sleep and Power System Off.
44 – Bravo 25 – 230 Vac – User manual – v1.0
10.3.1 Menu structure
The below tree provides an overview of the menu structure in the Inview X LCD
interface.
Inview X LCD Interface
Operation
Monitoring
Administration
Events
Mute Buzzer
Remove Missing Inverters
Manage SES MICC
Dismiss battery test
events
Start battery
test
Start battery boost
Identify Inverter
Network Info*
- Wifi available in future version
Logs
AC Input
DC
Equipment
AC Output
AC Input details of Primary shore, Diesel Generator and Secondary shore:
· Voltage
· Current
· Frequency
DC details: · State · Current · Power · Temperature · State of Charge
System details of Primary shore, Diesel Generator and Secondary shore: ·
Redundancy · Installed and Available power · Configured Inverters Sensor and
actuators 1: · Generator and Fuel state · Orange beacon and AC input
type Sensor and actuators 2: · Operating mode · Fuel level · Load state
AC Out details: · Voltage · Current · Active power
45 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.3.2 LED indications
Three LED’s are present behind the front white plastic of the controller to
indicate major alarm, minor alarm, and system status. These LED’s are not
visible until they illuminate during the corresponding action occurs.
Light Blue: Normal Operation Orange: Minor Alarm Red: Major Alarm
Front white plastic
10.3.3 LCD interface – Terminology
The below table provides the description of abbreviation and terminology which
appears in Inview Slot, S and X LCD interface.
S.NO
Terminology
Description
4
Redundancy
Number of redundancy from the configured Inverters
5
OK
Number of active Inverters
6
OFF
OFF: Number of non-active or switched off Inverters.
7
AL
Displays the alarms
8
NT/OK (Not Okay) Number of faulty Inverters or missing Inverters when compare to configured Inverters
9
Installed power
It is the total power of the configured Inverters, including redundancy. Moreover, it is a user configuration based upon the system capacity.
10
Available power
It is the total power of active Inverters present in the system.
11
Modules configured Total number of Inverters configured in the system
The controller performs a complete scan and remove the non-active Inverters from the
Inverter list.
12
Refresh Inverter list
Note: If any parameter is changed, an authentication page appears. Enter the display
PIN password to apply changes.
13
Cutoff alarms
Buzzer sound will be muted
14
Logs
Display the latest 100 events occurred.
15
Information
Displays product and network details
46 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.4 Inview S and X – Web Interface
The web interface of all the controller Inview Slot, S and X is same. The
Inview web interface provides the user to interact with system, access,
configure and modify the system parameters. The below tree provides an
overview of the menu structure in the web interface.
Note: Dashboard page varies depending upon the topology selection.
Home Dashboard
Site
Monitoring Inverter Systems DC Systems
Energy System Sensors & Actuators
Inverter System DC System
Reporting Administration
Site Overview Data Record
Users Software Update Configuration Inventory Files Languages Web Server
Support Time Management Events Log Licensing
CANbus Devices RS485 Devices Ethernet Devices
Files Explorer Downloads Battery Reports SNMP MIB
Session Information SSL Certificate
Dashboard Description Alarms Events Data Record Configuration Control All
47 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.4.1 Login
Once system is powered on, the Inview Slot/S and X is up and ready for
operation. Configuration and other parameters can be changed using the web
interface. Perform the following procedure to configure the system through web
interface.
Open the web browser and type the default IP address 10.250.250.1 in the
address field and press enter. Note: Use any one of the following latest web
browsers: Google Chrome, Mozilla Firefox, Safari, or Microsoft Edge. Inview
Slot, S and X have three login Basic, Expert and Admin. All three login is
password protected. The default password for all three logins is “1234”.
Basic login can only browse the pages and download the files, but Expert and
Admin login can access and also modify the system parameter values. An auto-
logout feature is available to avoid a user being connected all the time. When
no action is performed for more than 10 minutes, the session will expire and
goes to login screen.
10.4.2 Interface Areas
1 Header 2 Main Page
1 2
48 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.4.2.1 Header
1
2
3
4
The tabs in header provide quick access to the corresponding pages.
1 Home: Clicking on INVIEW logo goes to the home page from any page you are
accessing in the interface.
2 Menu: Provides access to other pages.
3 Display the date, time and the site name of the system.
4 Account: Provides the information of which account is logged in (Basic,
Expert or Admin). Clicking on dropdown arrow user can perform the following
actions: Save Configuration and Inventory, Reboot Controller, Change Password
and Logout.
10.4.2.2 Home Page
1
3
4
2
5
1 AC Input: Clicking on the AC Input region displays the page contain all
measurements regarding AC Input. 2 DC: Clicking on the DC region displays the
page contains all measurements regarding DC input and output. 3 Power System:
Clicking on the Power System region display the page contains regarding system
information
such as overall system power and also in each phase, configured Inverters,
active Inverters, and list of detected Inverters and accessories. 4 AC Output:
Clicking on the AC Output region displays the page contains all measurements
regarding AC Output. Regardless of the system configuration (1P, 3P), display
the power fed to the load on each phase. 5 System Information: Displays system
information such as Inverter System, DC System, Site, Energy system, Sensors
and Actuators details.
(Note: System information screen varies depending upon the topology
selection.)
49 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
10.4.3 Web page Controls
Placing or clicking on it performs the corresponding action.
Controls
Description Page changes to edit mode and the user can change the parameters.
If any parameter value is changed, the edit icon changes to modification icon
and displays the list.
Filters: Page displays depending upon the filter selection.
On-Board help: Provide a short description to help to know about the
corresponding parameters.
Rename parameter name.
Note: Edit, Filter, Help and Rename icons are present at right side of the web page.
Page or section expands
Page or section collapse
Particular section opens in a new tab
Particular section open as a pop-up Drop down list more options are present Delete / Clear the corresponding parameter.
50 – Bravo 25 – 230 Vac – User manual – v1.0
Operation
Controls
Description
Modifications list: It appears at right side of the “Site” page. This list
helps the user to overview the changes and can apply the required parameters.
Apply: Clicking on “APPLY” button, the controller accepts all the parameter
changes in the modifications list.
Apply and Save: Clicking on “APPLY AND SAVE” button, the controller accepts
all the parameter changes in the modifications list and saves them in the
configuration file.
Dismiss All: Clicking on “DISMISS ALL” button, the controller rejects all the
parameter changes in the modifications list.
Clicking on button, the controller rejects only the particular modification
from the list.
Note: The number on the icon indicates the number of modifications in the
list.
Note: To know more about Inview S and X operation, refer to the Inview manual and it is available on request.
51 – Bravo 25 – 230 Vac – User manual – v1.0
Inserting/removing/replacing – modules
11. Inserting/removing/replacing – modules
11.1 Bravo 25 Inverter
· The Bravo 25 inverter is hot swappable. · When a new module is inserted in a
live system it automatically takes the working set of parameters. · When a new
module is inserted in a live system it is automatically assigned to the next
available address. Caution: After removing a module from a slot, wait at least
60 seconds before inserting it into another slot; ensure that the LEDs are off
and the fan is completely stopped.
11.1.1 Removal
Caution: When one or several inverter modules is/are removed, possible to access the live parts. So, replace the module(s) with blanks without delay.
1. Rotate the screw in anti clockwise by using cross head screw driver to unlock the latch.
2. Hold the front handle and pull the module out.
3. Replace with a new module or a blind unit.
Latch in Locked
Position
1. Unlock the Latch
2. Pull the module out
Latch in Unlocked
Position
11.1.2 Inserting
1. Check module compatibility (DC Voltage!). 2. Place the module in the shelf
and slide in. 3. Using the module handle, push firmly until the unit is
properly connected. 4. Rotate the screw in clockwise by using cross head screw
driver to lock the latch. 5. The module will start up and take the first
address available on the bus.
2. Slide the module in
3. Push firmly till the connection is properly engaged.
4. Lock the latch.
52 – Bravo 25 – 230 Vac – User manual – v1.0
Inserting/removing/replacing – modules
11.2 Inview S – Panel Mounting
Before mounting the Inview S in the system, route all the required connection
cables from the system and place near to the Inview S mounting location.
1. Place the Inview S in the panel sheet. 2. Lock all the four latches at the
rear side of the Inview S in the panel sheet. 3. Connect required connection
cables to the Inview S. 4. Place the panel sheet in the system and fix it with
screws.
Latch
Place the Inview S in the panel sheet
Fix it with four latches
Connect wires and place the panel sheet in the cabinet
Fix the panel sheet with screws
11.2.1 Inview X – Panel Mounting
Before removing the Inview X display, take special note of where each cable /
wiring harness is connected to the installed display unit.
1. Remove all cable connections from the front and rear of the display. 2.
Remove the mounting screws (4x) from the rear of the display mounting panel.
3. Remove the Inview X display unit. 4. Place the new Inview X display unit
into the door panel. 5. Using the screws removed in step 2, affix the display
unit to the door panel.
53 – Bravo 25 – 230 Vac – User manual – v1.0
6. Reattach all cables and wires removed in step 1.
Inserting/removing/replacing – modules
Screws
Fix it with four screws
11.3 Fan replacement
The FAN life is approximately 60,000 (Sixty Thousand) hours. The inverter
modules have fan runtime meters and fan failure alarms. Fan failure can result
from a failing fan or driver circuit.
1. Let the module rest at least 5 minutes before initiating work. 2. The
inverter front cover must be removed. Use a screw driver and remove the screws
on both side of the
module. 3. Free up the fan. (Note the fan connector and wires position) 4.
Disconnect the supply cord, and remove the fan. 5. Replace with new fan and
connect supply cord. 6. Place the front cover and tighten the screws on both
sides of the module. 7. Check fan for operation. 8. Access Inview and reset
the fan run time alarm from within the action menu.
54 – Bravo 25 – 230 Vac – User manual – v1.0
AC Output Distribution
12. AC Output Distribution
12.1 Miniature Circuit breaker Installation/Removal
Circuit breakers are normally factory installed. How to add breakers:
1. Insert the short connection cable (10 mm2 (included)) in the breaker Line-
side and tighten. – Up to 40 A breaker – use one connection cable. – 63 A
breaker – use two connection cables.
2. Clip breaker on to the DIN rail. 3. Insert insulated screw driver into the
terminal to load the spring. 4. Insert connection cable and remove screw
driver. 5. Connect load cable to breaker, Neutral and Ground. 6. Switch
breaker ON. Remove breaker in reverse order
12.2 MCCB
MCCBs are factory installed. A wide range of breakers is used. Delivered
breakers may vary from the example shown in the picture.
1. Make sure that the breaker is in OFF position. 2. Connect load cables to
the terminal. 3. Switch the breaker ON.
55 – Bravo 25 – 230 Vac – User manual – v1.0
Manual By-Pass (MBP)
13. Manual By-Pass (MBP)
Manual By-Pass has to be operated by trained people only.
When system is in manual by-pass the load is subjected to mains voltage
without active filtering. Output alarm is activated when system is in manual
by-pass.
The Manual By-Pass cannot be operated remotely.
The Manual By-Pass can be integrated into the CE+T cabinet if requested at
time of order. A Manual By-Pass purchased separately must comply with the
instructions within section 13.2, page 56.
13.1 Pre-requisites
Commercial AC power must be present, and the inverter must be synchronized
with it, before operating MBP. The upstream commercial breaker must be
correctly sized to accept the overload, and if the AC is supplied by a Gen-
set, the minimal required power will be twice the nominal power of the
inverter.
The inverter may be overloaded during the MBP procedure, depending on voltage
network and output. Inverter voltage setting: To reduce the impact of an
overload, the inverter power and current will be reduced from 150% to nominal
value.
The by-pass switch disconnects all AC voltage on the shelves but has no effect
on the DC feeding the inverter and the remote alarm terminal.
It is requested in order to reduce the inrush current during manual by pass
operation to adjust the inverter AC output voltage to the same value as AC
input voltage. If the difference between AC input and AC output voltage exceed
5 Vac, there is a risk of shutdown of inverter due to high inrush current
during the return to normal operation from Manual By Pass engaged.
13.2 MBP Auxiliary Connection
If manual by pass is installed in the system, then its auxiliary should be
wired as per the following:
· MBP – Single rotary switch Note: The below connection is for a sub-rack
system, and auxiliary (Aux) number varies depending upon the MBP switch. So it
is recommended to refer the technical sheet received along with the system.
Connect Aux3 of MBP to Digital Input 01 of controller. So that the controller
gets information when MBP is engaged.
Connect Aux1 and Aux2 of MBP to Remote ON/OFF terminal in the shelf where
controller is installed.
17 18 S1
AUX3
12V PE 0V NO NC C NO NC C +
+ –
DIG IN 1-2
RELAY RELAY
2
1
LAN
IN VIEW
CAN / iso RS485 8
CE+T COM 8
From MBP AUX CONTACT
AUX1
13
14
S1
AUX2
15 S1
2
X5/2
3
X5/3
1
X5/1
X5
REMOTE ON/OFF
Module Rack 1
56 – Bravo 25 – 230 Vac – User manual – v1.0
Manual By-Pass (MBP)
· MBP – Three independent switch
Connect auxiliary wire from MBP switch (S1) to Digital Input 01 of controller.
So that the controller gets information when MBP is engaged.
Connect auxiliary wire from MBP switch (S1) and AC input switch (S3) to Remote
ON/OFF terminal in the shelf where controller is installed.
OPTIONAL
MAJOR ALARM
(UA)
X8/1 X8/2 X8/3
MINOR X8/4 ALARM X8/5
(NUA) X8/6
86
VR1
87 X8/7
1
4 75 X8/8
S1 74 X8/9
F001-18
X8/10
OFF
ON
EXTERNAL REMOTE ON/OFF
- TO BE REMOVED WHEN EXTERNAL REMOTE ON/OFF
USED
X8/11 X8/12
- X8/13
X8/14
+12Vaux PE
0Vaux
12V PE 0V NO NC C NO NC C +
+ –
DIG IN 1-2
RELAY RELAY
2
1
CAN
IN VIEW
CAN / 8
iso RS485
CE+T 8 COM
2
1
S1
4
2
1
S3
4
1
X5/1
3
X5/3
2
X5/2
X5 REMOTE ON/OFF
ECI RACK 1
13.3 Manual Bypass operation
Manual Bypass operation creates a bypass from mains input via output AC
distribution. Inverter modules are bypassed and possible to disconnect without
impacting the load. Manual By-Pass operation is “Make before Break” logic. The
Bravo 25 system has a single rotary switch or three individual switches
depending upon the system configuration, and the operation also varies for
each model.
13.3.1 MBP – Single rotary switch
In this model, manual bypass operates in single switch and it has three
positions – Normal, Interim and Bypass.
13.3.1.1 Normal to Bypass
1. Rotate the MBP Switch (S1) from NORMAL to BYPASS. (Note: Do not stop at
INTERIM position)
2. Switch OFF the DC power and/or disconnect batteries.
57 – Bravo 25 – 230 Vac – User manual – v1.0
Manual By-Pass (MBP)
13.3.1.2 By-Pass to Normal
1. Switch ON the DC power and/or connect batteries. 2. Rotate the MBP Switch
(S1) from BYPASS to INTERIM.
(Wait until the modules turn on and synchronized, approximately 30-60
seconds). 3. Rotate the MBP Switch (S1) from INTERIM to NORMAL.
13.3.2 MBP – Three individual switches
In this model, manual bypass operates through three individual switches – S1
(Manual Bypass), S2 (AC out) and S3 (AC IN).
AC OUT
Bypass
AC IN
13.3.2.1 Normal to By-Pass
1. Close the By-Pass switch S1, 0 to 1 2. Open the AC Out switch S2, 1 to 0
3. Open the AC IN switch S3, 1 to 0 4. Switch OFF the DC power and/or
disconnect batteries
13.3.2.2 By-Pass to Normal
1. Switch ON the DC power and/or connect batteries. 2. Close the AC IN switch
S3, 0 to 1
(Wait until the modules turn on and synchronized, approximately 30-60
seconds). 3. Close the AC Out switch S2, 0 to 1 4. Open the By-Pass switch S1,
1 to 0
58 – Bravo 25 – 230 Vac – User manual – v1.0
14. Finishing
· Make sure that the sub-rack/cabinet is properly fixed to the cabinet/floor.
· Make sure that the sub-rack/cabinet is connected to Ground. · Make sure that
all DC and AC input breakers are switched OFF. · Make sure that all cables are
according to recommendations and local regulations. · Make sure that all
cables are strained relived. · Make sure that all breakers are according to
recommendation and local regulations. · Make sure that DC polarity is
according to marking. · Re tighten all electrical terminations. · Make sure
that no inverter/controller positions are left open. · Cover empty inverter
positions with blanks. · Make sure that the Remote ON/OFF is appropriately
wired according to local regulations. · Make sure that the point of AC supply
meets local regulations.
Finishing
59 – Bravo 25 – 230 Vac – User manual – v1.0
Commissioning
15. Commissioning
The DC breaker is a protection device. Modules are plugged in a system and DC
breaker is then engaged. Please make sure the corresponding DC breaker is
engaged in the ON position. Failure to observe this rules will result not to
have all module operating when running on DC and have module failure when AC
input recover from fault condition. Installation and commissioning must be
done and conducted by trained people fully authorized to act on installation.
It is prohibited to perform any isolation test without instruction from
manufacturer. Equipments are not covered by warranty if procedures are not
respected.
60 – Bravo 25 – 230 Vac – User manual – v1.0
15.1 Check list
DATA Date Performed by Site System serial number Module serial numbers
Commissioning
Inview Serial number ACTION
Unplug all Inverters except one Inverter per phase. (Just pull off the
Inverter from the shelf, to interrupt electrical contacts) Check the
commercial AC before closing the AC input breaker. Switch ON the commercial
AC. Check if Inverters are working (Green led). Check the DC power supply and
switch ON the DC breakers. Plug in all Inverters one by one. Check output
voltage. (on bulk output or on breaker) Check if Inverters are working
properly. Check if system has no alarm. (Disable the alarm if any) Read
configuration file and review all parameters. Some parameters must be adapted
according to the site. (LVD, load on AC, AC threshold level) Switch OFF ACin
and check if system is working on DC. Switch ON ACin and check if system
correctly transferred load on AC. Switch OFF system and start on AC only.
Switch OFF system and start on DC only. Check if display working properly
(Inview). Check if TCPIP working properly. (if this option is present) Test on
load. (if available)
ALARM Switch ON AC input and DC input and check that no alarm are present.
Pull out one Inverter and check alarm according to redundancy. Pull out two
Inverters and check alarm according to redundancy. Switch OFF AC input
(commercial power failure) and check the alarm according to the configuration.
Switch OFF DC input (DC power failure) and check that the alarm according to
the configuration. Check the different digital input according to the
configuration. (when used)
OK/ N.OK
61 – Bravo 25 – 230 Vac – User manual – v1.0
Trouble Shooting and Defective Situations Fixing
16. Trouble Shooting and Defective Situations Fixing
16.1 Trouble Shooting
Inverter module does not power up: Check AC input present and in range (AC
breakers) Check DC input present and in range (DC breakers) Check that the
Inverter is properly inserted Remove Inverter to verify that slot is not
damaged, check connectors Check that module(s) is (are) in OFF state Check for
loose terminations
Inverter system does not start:
Check that Inview is present and properly connected Check remote ON/OFF terminal Check the configuration and setting Check threshold level
Inverter only run on AC or DC:
Check AC input present and in range (AC breakers) Check DC input present and in range (DC breakers) Check the configuration and setting Check threshold level(s)
No output power:
Check output breaker
All OK but I have alarm:
Check the type of event and log file in the controller
No alarm:
Check relay delay time of alarms in the controller Check configuration file
62 – Bravo 25 – 230 Vac – User manual – v1.0
Maintenance
17. Maintenance
Maintenance should be performed by properly trained people.
17.1 Access Inview S with Laptop
· Download system LOG FILE and save – Analyze log file and correct errors
· Download system CONFIGURATION FILE and save – Check/correct configuration
file according to operation conditions – Check/correct alarm configuration
· Check module internal temperature for deviation between modules –
Temperature deviation may indicate build up of dust. Clean the module by air
suction blower or vacuum cleaner.
· Check module/system load · Check/Correct converter mapping (DC group/AC
group/ Address)
17.2 Manual check
· Check voltages of AC input, DC input, AC output and DC output using the
multi-meter. · Replace door filter if more dust is accumulated. · Take a snap
shot of the cabinet and site condition.
17.3 Optional
· With an infrared camera check termination hot spots: – Tighten terminations
17.4 Manual By-Pass
· Make sure AC input source is available during MBP operation. Otherwise the
LOAD will be affected.
63 – Bravo 25 – 230 Vac – User manual – v1.0
Defective modules
18. Defective modules
· A repair request should follow the regular logistics chain: End-user =>
Distributor => CE+T Power.
· Before returning a defective product, a RMA number must be requested through
the http://my.cet-power.com extranet. Repair registering guidelines may be
requested by email at repair@cet-power.com.
· The RMA number should be mentioned on all shipping documents related to the
repair. · Be aware that products shipped back to CE+T Power without being
registered first will not be treated with high
priority! (Label shown here is only for representation)
64 – Bravo 25 – 230 Vac – User manual – v1.0
19. Appendix
19.1 Mains connection, Single phase
TN – S (400/230VAC) L1 L2 L3 N PE
Appendix
PEN
TN – C – S (400/230VAC) L1 L2 L3 N PE
TN – C (400/230VAC) L1
L2
L3 PEN
TT (400/230VAC) L1
L2
L3 N
65 – Bravo 25 – 230 Vac – User manual – v1.0
19.2 Mains connection, Three phases
TN – S (400/230VAC) L1 L2 L3 N PE
PEN
Appendix
TN – C – S (400/230VAC) L1 L2 L3 N PE
TN – C (400/230VAC) L1
L2 L3
PEN
TT (400/230VAC) L1 L2 L3 N
66 – Bravo 25 – 230 Vac – User manual – v1.0
87.50
8 4
87.18 82.50
19.3 Bravo 25 – Dimensions
19.3.1 Module
102.50
Front View
19.3.2 Shelf
482.30 465
Front View 443.30
Appendix
454.56 418
Le View
524.33 479
Le View
Top View
ISO View
All dimensions are in mm
67 – Bravo 25 – 230 Vac – User manual – v1.0
Appendix
19.4 Modules – Parameter List
The below table is reference for 48 Vdc / 230 Vac converters. If it is other
DC and AC voltages, enter the appropriate values.
Parameter V DC in low start – dV (000) V DC in low transfer – dV (001) V DC in
low stop – dV (002) V DC in high start – dV (003) V DC in high transfer – dV
(004) V DC in high stop – dV (005) V AC in low start – dV (006) V AC in low
transfer – dV (007)
V AC in low stop – dV (008)
V AC in high start – dV (009) V AC in high transfer – dV (010) V AC in high
stop – dV (011) F AC in low start – cHz (012) F AC in low stop – cHz (013) F
AC in high start – cHz (014) F AC in high stop – cHz (015)
Description
Min
Low DC Voltage where a higher value leads the DC/AC converter to re-start
Low DC Voltage where a lower value leads to transfer the load from DC IN to AC
IN. Under this voltage peak-shaving is relaxed and battery discharge test is
stopped.
Low DC voltage where a lower value stops the DC/AC converter
High DC voltage where a higher value re-starts the DC/AC converter
High DC Voltage where a higher value leads to transfer the load from DC IN to
AC IN
High DC voltage where a higher value stops the DC IN converter. Value
increased from sw 173 to 62 VDC
AC IN Voltage where a higher value leads the AC IN to start
AC IN Voltage where a lower value leads to the transfer of the load from the
AC IN to DC IN
AC IN Voltage where a lower value leads the AC IN converter to stops.
It is possible to step down to 150 Vac. In this case, the AC/DC converter will
run at a lower power.
The converter DC/DC supply the rest (ONLY if DC is available, if not, there is
a de-rating)
AC IN Voltage where a lower value leads the AC IN converter re-start
AC IN Voltage where a higher value leads to the transfer the load of the
charge from the AC IN converter to the DC IN converter
AC IN Voltage where a higher value leads to stop the AC IN converter
Frequency where a higher value leads the outlet of the inverters trying to
synchronize with AC IN
Frequency where a lower value leads the outlet of inverters stop to
synchronize with AC IN
Frequency where a lower value leads the inverters outlet to synchronize with
AC IN
Frequency where a higher value leads the inverters outlet to stop to
synchronize with AC IN
390 390 390 390 390 390 1950 1850
1820
2550 2600 2650 4700 4700 4700 4700
Default Max Unit 440 610 dV 390 610 dV 390 610 dV 580 610 dV 610 610 dV 610
610 dV 1950 1950 dV 1850 1850 dV
1820 1820 dV
2550 2550 dV 2600 2600 dV 2650 2650 dV 4730 6300 cHz 4700 6300 cHz 5270 6300
cHz 5300 6300 cHz
68 – Bravo 25 – 230 Vac – User manual – v1.0
Appendix
Parameter
Description
Min
Free running frequency – cHz (016)
Out 1 phase shift – deg (018) Out 2 phase shift – deg (019) Out 3 phase shift
– deg (020) Out 4 phase shift – deg (021) Out 5 phase shift – deg (022) Out 6
phase shift – deg (023) Out 7 phase shift – deg (024) Out 8 phase shift – deg
(025) Out 1 nominal voltage – dV (026) Out 2 nominal voltage – dV (027) Out 3
nominal voltage – dV (028) Out 4 nominal voltage – dV (029) Out 5 nominal
voltage – dV (030) Out 6 nominal voltage – dV (031) Out 7 nominal voltage – dV
(032) Out 8 nominal voltage – dV (033) Short circuit voltage threshold – V
(034)
Short circuit hold time – ds (035)
Set the Inverters system frequency. This frequency is used when the system is
not synchronized on AC input.
Phase displacement.
Set output voltage for each phase.
Minimum Voltage Threshold where module considers that outlet is in short
circuit. Time Duration when a module tries to eliminate the short-circuit
existing on outlet. If the system is still in short-circuit after this time,
the output will be stopped. Defines the priority source
Input source – % (036)
0 – Feeding from AC IN has priority (converter AC/AC – EPC mode) default value.
Synchronisation tracking speed (037)
Max power – % (038) Max current – % (039)
Max overload duration – s (040)
100 – Feeding from DC has priority (converter DC/AC – On Line mode)
The speed at which the module tries to synchronize the AC Out with AC IN. The
lowest value will have the fastest synchronization.
Maximum Power that module can supply
Maximum Current that module can supply.
Maximum Time Duration when module can run with overload
–
0 0 0 0 0 0 0 0 2000 2000 2000 2000 2000 2000 2000 2000 80
1
0
-2
30 30 0
Default Max Unit
5000
– cHz
0
360 Deg
120 360 Deg
240 360 Deg
0
0 Deg
0
0 Deg
0
0 Deg
0
0 Deg
0
0 Deg
2300 2450 dV
2300 2450 dV
2300 2450 dV
2300 2450 dV
2300 2450 dV
2300 2450 dV
2300 2450 dV
2300 2450 dV
80
200 V
600 6000 ds
0
100 %
0
2
150 150 % 150 150 %
15
15
s
69 – Bravo 25 – 230 Vac – User manual – v1.0
Appendix
Parameter
AC in mode (041)
Booster 10x I in (042) Remote off disable AC in power (043) Reinjection
allowed (044) External clock (045) Walk in mode – das (046) Triangle mode
(047)
Airco mode (048) Start without supervision (049) P DC max – W (050)
Description
Min
Allows to open the AC IN inlet relay
0 – normal running in EPC mode.
1 – AC IN inlet relay is open and so the system is 0 insulated from the Mains.
This parameter can be set to 1 only if repartition is on DC (parameter 036 should be 100)
Allow to inhibit the Booster option which
generates a current of 10 In for 20ms in case of
0
short-circuit (9 In for Nova inverter).
This parameter change the attribution of the remote ON/OFF input.
If parameter is 1, then, when system is in remote 0 OFF position, output is not stopped and AC input is stopped instead.
If this parameter is 1, the module is allowed to inject power in the grid with its AC input.
0
Records the “External Clock” mode configuration
0 – no protection in: phase drift is allowed.
1 – protection in: no phase drift allowed, stops 0 the system after 1 minute.
2 – System stops immediately.
The Walk-in mode allows the inverter to come
back progressively on the AC priority source after
0
an outage. Friendly use on Genset
Defines the protection type for working on Delta load.
0 – Default setting, and no delta load protection 0
1 – The mode is active. If one output phase stops, the other phases will also stop.
When this mode is activated, the overload
capabilities are moved from default value to 330% overload in current and power for
0
maximum 900 ms.
When this mode is activated, the module is able to start without Inview S.
0
This feature allow to limit or reduce the INRUSH
DC current when the system work on battery. To
limit the current this configuration line should
limit the inrush DC current.
0
To allow for the high capability this inverter is build with extra capacitor running on 400VDC to provide the requested energy.
Default Max Unit
0
1
1
1
0
1
0
1
0
2
0
12
0
1
0
1
1
1
0
1
70 – Bravo 25 – 230 Vac – User manual – v1.0
Appendix
Parameter
Description
Min Default Max Unit
AC 1 stop power (051) AC 2 stop power (052) AC 3 stop power (053) AC 4 stop power (054)
Stops the power of the corresponding AC group.
0
The AC input of the modules of this AC group will
0
then be used for synchronisation only, no power
0
will be taken.
0
St module number (055)
NA
0
St module redundancy (056)
NA
0
Tus (057)
Mode TUS activation
0
Tus modules number (058)
Number of TUS modules in the system (typically 2) -> number of tus seen by local supervision
0
Tus sub sub system address (059)
address of the system on TUS bus -> address of
local supervision which need to be different from
0
other local supervisions
Tus sub sub system output phase (060)
Output phase in TUS mode
0
Tus sub system index (061)
System index in TUS mode (for example, if we have a A+B redundancy, this parameter is 1 for A systems, 2 for B systems)
Number of tus sub sub system (062)
Number of systems connected on TUS bus
0
Tus supply x supervision mode (063)
X TUS supply source
–
Tus supply y supervision mode (064)
Y TUS supply source
–
Tus sub sub system dc group (065)
DC group of the system in TUS mode
0
V DC charger safe mode – cV (066)
DC voltage set point in SIERRA mode
5300
P DC charger safe mode – W (067)
DC power setpoint in sierra mode (> 0 if battery discharge, <0 if battery charging)
0
P AC peak shaving safe mode – W (068)
global peak-shaving (-1 if no peak-shaving)
P AC max per phase safe mode – Peak-shaving for each individual phase (-1 if no
W (069)
peak-shaving)
Phase compensation (070)
Phase balancing
0
Sierra mode (071)
Is module allowed to run in charger mode
0
V DC low stop charger – cV (072) Dc voltage under which charger is stopped
0
Lvd mode (073)
If this mode is ON, module goes in low
consumption mode 1 minute after it stops by Vdc
0
LowStop
Max V DC increment safe mode – cV (074)
Vdc set point rising speed when there is no supervision
0
1
0
1
0
1
0
1
0
3
0
4
0
1
0
24
0
4
0
11
0
8
–
–
–
–
0
3
5400 5400 cV
–
2400 W
1
1
1
1
0
1
0
1
71 – Bravo 25 – 230 Vac – User manual – v1.0
References
- My CE+T Power
- Homepage | Power Integrations
- CE+T Power - We provide power solutions to keep your business going.
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