TEKNO PROGET MGTP 22 SS YR Diesel Generator User Manual

June 9, 2024
TEKNO PROGET

TEKNO-PROGET-LOGO

TEKNO PROGET MGTP 22 SS YR Diesel Generator

MGTP 22 SS YR USE MANUAL

TECHNICAL SPECIFICATIONS

GENERATOR

Type Linz PRO18S A/4
Three phase power 20 kVA 400V
Frequency 50 Hz
Cosφ 0.8
Insulation class H
Mechanical protection IP23

ENGINE

Engine type Yanmar 4TNV88-BIB
N° cylinders 4
Displacement 2190 cm 3
Power 25 HP
Engine speed 1500 r.p.m.
Cooling Water
Fuel Diesel
Oil sump capacity 3.4 L
Starting system Elettrico/Electric

DIMENSIONS AND WEIGHT

Noise level 90 Lwa
Battery 12V
Fuel tank capacity 130lt
Dry weight 700 Kg
Dimensions (L. x W. x H.) 1850x900x1400 mm

CONTROLS DESCRIPTION

Pct.2.1

Description Description
1 DSE 10 230V 1Ph 16A sockets protection
2 DSE supplying switch 11 **230V 1Ph 16A sockets

protection
3| Fuel level monitor| 12| 3Ph 32A 400V CE socket
4| Earth leakage relay| 13| 1Ph 32A 230V CE socket
5| Main circuit breaker| 14| 1Ph 16A 230V CE socket
6| Remote control connector| 15| 3Ph 400V hard wires
7| EMERGENCY STOP| 16| 1Ph 230V hard wires
8| 230V 1Ph 32A sockets protection| 17| Battery charger active signal lamp
9| 230V 1Ph 32A sockets protection| 18| Battery charger inlet plug**

SPARE PARTS

BASEFRAME SPARE PARTS

Code Description
1 Z352-016 Lifting hook
2 Z340-050 Lifting beam
3 Z218-079 Bracket
4 C003-041 Manual pump
5 C003-019 Battery switch
6 Z327-077 Battery switch bracket
7 Z327-078 Battery switch closure
8 340-202 Alternator beam
9 Z334-003 Fuel tank
10 C001-687-228 Floating
11 C003-185 Fuel tank cap
12 C003-1248 Valve
13 Z334-028 Fuel tank platen
14 Z340-022 Battery support
15 Z016-247 Battery beam
16 C003-670 Battery
17 Z337-035 Closure
18 340-206 Separator
19 340-201 Engine beam
20 Z340-037 Exhaust
21 Z340-002 Baseframe
22 Z340-056 Exhaust exit pipe

POWER PACK SPARE PARTS

Code Description
1 C011-203 Linz PRO18S A/4
2 C006-360 Yanmar 4TNV88-BIB
3 C002-010 Shock absorber
4 340-205 Engine mounting
5 340-209 Exhaust flexi-pipe

CANOPY SPARE PARTSTEKNO-PROGET-MGTP-22-SS-YR-Diesel-Generator-
FIG-4

Code Description
1 340-207 Canopy top
2 C003-777 Manhole
3 Z340-018 Corner
4 Z340-017 Front left corner
5 Z340-029_SX Air intake grid
6 Z340-016 Front right corner
7 Z340-029 Air intake grid
8 340-028_MIR Door
9 Z340-028 Door
10 C003-020 Lockage
11 340-203 Rear left corner
12 340-204 Rear right corner
13 Z340-030 Door
14 Z340-031 Grid
15 C003-905 Hinge
16 Z340-020 Left band
17 Z218-185 Lockage bracket
18 Z340-019 Right band
19 C003-066 Wire crosing
20 C003-667 Male door stopper
21 C003-1035 Hinge
22 Z340-032 Edge
23 C003-666 Female door stopper

CONTROL PANEL SPARE PARTSTEKNO-PROGET-MGTP-22-SS-YR-Diesel-Generator-
FIG-5

Code Description
1 C003-1036 Lockage
2 Z340-012 Door
3 C001-494 DSE 3110
4 C001-233-2 1 way switch
5 C001-442 Fuel level monitor
6 C003-069 Circuit breaker cover
7 C001-261 Earth leakage relay
8 C001-260-32 4 poles 32A circuit breaker with tripping coil
9 C008-001 3P+T female connector
10 C003-940 Emergency stop
11 C003-030 Circuit breaker cover
12 C001-019-32 1 pole 32A circuit breaker
13 C001-019-16N 1P+N 16A circuit breaker
14 C001-506 400V 32A 3P+N+T CE socket
15 C001-507 230V 32A 1P+N+T CE socket
16 C001-670 230V 16A 1P+N+T CE socket
17 Z016-071 Alluminium platen
18 340-253 Terminals cover
19 C001-251 M6 terminal
20 C001-032 Security switch
21 C001-735-V Green signal lamp
22 C001-340 230V 16A 1P+N+T CE plug
23 C003-1157 Knob
24 C003-351 Wire stopper
25 340-252 Dashboard
26 340-039 Alluminium platen
27 Z340-046 Rear cover
28 C001-284 Fuse housing

WIRING DIAGRAM

TEKNO-PROGET-MGTP-22-SS-YR-Diesel-Generator-
FIG-6TEKNO-PROGET-MGTP-22-SS-YR-
Diesel-Generator-FIG-7TEKNO-PROGET-
MGTP-22-SS-YR-Diesel-Generator-FIG-8

USING MANUAL

EARTH CONNECTION
Connect the unit to the earth, means the suitable clamp.

Earth Leakage Circuit Breaker.
The product is equipped with an Earth Leakage Circuit Breaker (ELCB) which guarantees user protection against electric shocks due to unwanted connect with live parts of the circuit or insulation fault.

Warning!
In order to guarantee ELCB proper operation, the product must be earthed. Earth connection have to be conform to IEC 364 standard.

Warning!
Check weekly the ELCB functioning by the suitable TEST push button on the ELCB.

FUNCTIONING MODES
The machine can work in 2 different modes:

  • Local mode: The machine will be started and stopped by the local controls.
  • Remote mode: The machine will be started and stopped by the remote device.

pct. 5.3
LOCAL MODE 

  • Switch ON the DSE supplying switch (n°2 pct.2.1).
  • To start the machine push the START button (n°3 pct.5.3).
  • To stop the machine push the STOP button (n°1 pct.5.3).

REMOTE MODE

  • Connect the remote START/STOP device to the remote connector (n°5 pct.2.1).
  • Switch ON the DSE supplying switch (n°2 pct.2.1).
  • Push the AUTO button (n°2 pct.5.3).
  • The machine will be started and stopped by the remote device.
  • To stop manually the machine, and to exit the AUTO mode, push the STOP button.

WARNING
In order to preserve the engine performance we strongly suggests to follow the maintenance operations and the maintenance schedule reported in the engine manufacturer “Use and maintenance” user manual. Poor maintenance could result in a shorter period of operation and in performance decrease.

GENERAL USE INSTRUCTION

TRANSPORTATION
The machine must be fixed carefully to the motor vehicle if it has to be moved to the place of use. Raise the machine using the lifting eye if the model foresees it; otherwise, lift it using a forklift, taking care that the weight is well balanced on the two forks. It is advised not to stay in the range of action during these operations; furthermore we suggest not to keep the machine hung up for long. If the machine is delivered without the wheels on, mount them before switching the machine on. During the normal use of the machine mounted on wheels (in a building yard or anywhere), the operator must ascertain that the machine is weel placed in order to avoid unforeseen displacement.

CAUTION

  • Be careful: the generating set or the welder is furnished WITHOUT lube oil. Provide the machine with “10 W 40” multigrade oil indicated for temperatures from – 20° C to 40° C in the quantity indicated in the engine SPECIFICATION section.

  • Be careful: if the machine is fitted with a water cooled engine fill the radiator circuit with a solution made up by 50% water and 50% antifreeze liquid inthe quantity indicated i the engine SPECIFICATION section.

  • Be careful: the generating set is furnished with flat battery and without acid. Fill it using sulphuric acid in a 30% – 40% concentrated solution up to the complete covering of the elements. During this operation, we suggest the operator to use the gloves; the accidental contact with the sulphuric acid solution must be washed up immediately with cold water and, if necessari, a doctor must be consulted.

  • Be carefull: don’t disconnect battery cables when the engine runs. This coud result in serious damages to the machine.

  • Be carefull: BEFORE OPERATING THE MACHINE the neutral, or the equivalen winding point, MUST be connected effectively to the earth
    (without any switch or other device that may interrupt the electric connection) from the earth clamp available on the machine, and identified by the symbol:

  • Be carefull: for normal transportation, follow the instructions as specified in the TRASPORTATION section. Make sure that the machine doesn’t overturn in order to avoid spill of acids from the battery.

RUNNING IN
For the first 50 hours of operation of the machine do not employ more than 70% of the maximum power indicated in the technical specifications. In this way, a proper engine running in is guaranteed.

STARTING AND WORKING

  • Make the earth connection (see the USE INSTRUCTIONS).
  • If the machine model IS NOT equipped with a earth leakege circuit breaker the available socket is intended ONLY for connecting the machine to a switch board equipped with all protection devices imposed by current law regulations.
  • Check the perfect state and efficiecy of the cables.
  • Make sure that all the switches, electric connections and regulations are inthe right position for the starting (see USE INSTRUCTIONS and CONTROL PANELS DESCRIPTIONS).
  • While welding, eyes and body must be protected by gloves, maskes Use the machine in well ventilated places, taking care that the exhaust gas and the welding smokes eventually produced (where welders are used) do not stagnate. Keep the machine away from walls or other kind of obstacles i order to avoid air or gas recycling. If the machine is employed in closed places, use aspirators in order to guarantee a proper air recycling.
  • The fuel refill must not be made while smoking or close to flames. This operation must be done when the engine is switched off.
  • Do not fill the tank at its maximum level and clean up the fuel eventually overflowed.
  • Check daily if there is loss of fuel or lubrificating oil on the ducts or on the engine.
  • For machines provided zith liftable canopy insert the foreseen security sistems in order to avoid injures caused by an unexpected closure.

FORBIDDEN USE

  • Do not connect the machine to the commercial electric network.
  • Do not work close to inflammable materials or where there are explosive gas and vapours.
  • Do not work in narrow and badly ventilated places.
  • Do not work without using the protections placed in their proper positions and in perfect conditions.
  • Do not touch the exhaust muffler and the parts of the engine next to it.
  • Do not make service operations while the engine is running.
  • Any service made on the electric parts must be done when the engine is stopped and by specialized technicians.
  • Keep away from the moving parts of the engine while working and do not approach the machine with free and too long clothes.

SERVICE AND CLEANING

  • We suggest a frequent cleaning of the machine since the presence of dirt can compromise the efficiency of the machine. The frequency of this operation tightly depends on the place where the machine is used. We advise, anyway. to pay special care to the service of:
  • OIL LEVEL, OIL FILTER, AIR FILTER, COOLING LIQUID LEVEL, COOLING LIQUID LEVEL, HEAT EXCHANGER, VENTILATION DUCTS AND INTAKES, BATTERY

TEMPORARY STANDSTILL

  • If the machine has to be stopped for a long period (more than one year), we suggest to leave the motor oil and the fuel in and the water in the radiator in order to avoid oxydizing effects.
  • When the machine turns to work again, the liquids must be replaced, the battery must be charged; the belts and their statem the pipes, the rubber hoses and their resistance must be checked and a visual inspections of the electric connections must be done.

SCRAPPING
In order to preserve the environnement, it is advised to dispose of the oil, the fuel and the bettery that will be destroyed in proper places and ccording to the current laws. For the complete range of the materialsm see the list below:

  • FERROUS MATERIALS : steel, cast iron, aluminium, copper, brass are udes in the bearing structure of engine, alternator, transformers, etc. PLASTIC
  • MATERIALS: rubber, bakelite, epovit, lexan are used for the instruments, engine pipes, junction boxes and connectors, fuel tank, fuel cap, wheels, antivibration damper, condenser housing, fans, belts, filters and hoses.
  • ELECTRONIC MATERIALS: various components, diodes, resistances, electronic panels.
  • VARIOUS MATERIALS : rock woll, sound proofing materials.
  • LIQUIDS : fuel, gasoline, cooling liquids, battery acid.

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