ZOOMLION R1000M Series Wireless Remote Control Owner’s Manual

September 6, 2024
ZOOMLION

ZOOMLION R1000M Series Wireless Remote Control

Product Specifications

  • Brand: Hunan Zoomlion Intelligent Technology Co., Ltd.
  • Model: R1000M series wireless remote control
  • Version: V1.4
  • Wireless Frequency: EU1433.05-434.79MHz, US902-928MHz
  • Working Distance: Up to 100m
  • Transmit Power: EU: 510mW, US: 125mW (frequency hopping)
  • Battery: Transmitter – Built-in single 3000mAh 18650 battery, Receiver – External
  • Battery Performance: Operating time of 16 hours
  • Enclosure Environment: Transmitter IP65, Receiver IP67

Dimensions

  • Transmitter – 206.2mm x 64.5mm x 42.3mm
  • Receiver (RMINI-M1 series) – 92mm x 82mm x 40mm
  • Receiver (RBS908-M1 series) – 137.7mm x 102mm x 36.6mm

Product Usage Instructions

Overview
The R1000M series wireless remote control is designed for industrial applications, providing reliable and convenient remote operation capabilities.

Technical Indicators

Performance Indicators
The wireless remote control features a dot matrix LCD screen with a resolution of 128*64 for the transmitter display, along with digital tubes and indicators for receiver interface information.

Production Function

Transmitter Functions
The transmitter panel includes 12 customizable working buttons to meet specific customer requirements.

Emergency Stop Switch
An emergency stop switch is located on the top of the transmitter to immediately cut off the supply and signal emergency stop information to the receiver.

Transmitter Display Screen
The transmitter features an LCD display for key press information and status updates.

Power On and Off
The buttons on the transmitter can be customized to switch the device on/off or activate emergency stop functions based on user preferences.

Frequently Asked Questions (FAQ)

  • Q: What is the operating range of the wireless remote control?
    A: The working distance of the remote control is up to 100m in direct line of sight.

  • Q: How long does the battery last on the transmitter?
    A: The built-in 3000mAh battery on the transmitter provides an operating time of up to 16 hours.

R1000M series wireless remote control _SPEC
(production specification book).
V1.4

Hunan Zoomlion Intelligent Technology Co., Ltd

Overview

R1000M series remote control is a switch type industrial wireless Remote Control independently developed by Zoomlion Productions, contains R1000M series transmitter and RMINI-M1 series receievr or RBS908-M1 series receievr aggregate, service sub-GHz communication, and has AFS and AFM function. This wireless Remote Control uses wireless communication technology with high reliability to transmit wireless Remote Control commands, with The advantages of reliable wireless Remote Control , low costs and easy services.

Technical Indicators

Performance Indicators

Table 1 Performance indicators of R1000M series wireless Remote Control

project Sub-item index
Transmitter display forming 1.8 inches, dot matrix LCD screen, resolution

128*64
Receievr display| forming| 1 digital tube and 3 indicators

Receievr interface

| CAN| RMINI-M1 series: 1 channel

RBS908-M1 series: 2 channels

Input

| RMINI-M1 series: None RBS908-M1 Series:

4-way (2-way reserved not pasted) DI/PI/AI multiplexing: DI Default active- high, 0-32V voltage threshold

PI frequency acquisition, support 0-2KHz

AI 0-32V voltage input

figure output| RMINI-M1 series: None RBS908-M1 Series: 4-channel HSO/PWM multiplexing, single-channel driving energy 3A,
Analogue output| RMINI-M1 series: None RBS908-M1 Series: 2 channels (1 reserved unpasted) AO for output 0-5V analog signal
Power supply| transmitter| Built-in single 3000mAh 18650 battery
| |

Running voltage

|

Receievr: DC 24V (9-32V).

|
---|---|---|---|---

Rated current

|

The transmitter ≤150mA@ 3.6V, and the receievr ≤50mA@ 24V

Wireless

|

frequency area

| EU1:433.05-434.79MHz US:902-928MHz
working distance| working sight distance ≥ 100m
Transmit power| EU5:≤10mW

US: ≤125mW (frequency hopping).

signal degree of sensitivity| Better than -105dBm
Frequency hopping

functions

| AFS (Automatic frequency Selection), AFM (Frequency Hopping

Management function)

Antennas|

The transmitter is built-in, and the receievr is external

Battery performance| Operating time| battery service time≥ 16 hours
Assurance| Emergency stop| Including active emergency stop and passive emergency function
Enclosure| Stuff| engineering plastic
environment| Operating| -20℃~70℃
storage temperature| -40℃~85℃
Operating dampness| 0~95%, no condensation
Levels of protec tion| Transmitter IP65, receievr IP67
Weld size| transmitter| 206.2mmx64.5mmx42.3mm
Receievr| RMINI-M1 series: 92mmx82mmx40mm RBS908-M1 series: 137.7mmx102mmx36.6mm

production function

  1. Transmitter functions

  2. Transmitter panel working
    This wireless Remote Control requires 12 working buttons, which can be function customized according to customer needs.

  3. Emergency stop switch
    There is 1 emergency stop switch on the top of the transmitter, and the emergency stop switch is photographed, which is always off, noCut off the transmitter supply and report the system emergency stop information to the receievr.

  4. Transmitter display screen
    The wireless Remote Control transmitter supplies an LCD display for key pressesinformation prompts and other status information display.

  5. Power on and off
    Buttons can be customized according to user needs switch machine, emergency stop switch machine orblending switch machine function.
    For example, when service key switch function:
    When the power is off, press and hold the power button for more than 3s to turn the transmitter on.
    When the power is on, press and hold the power button for more than 3s to turn off the transmitter.
    When the charging interface is plugged in, the transmitter turns on.
    Long time without working transmitter supply power failure.

RMINI-MI series receievr functions

  1. Overview of accept functions
    The receievr machine communicates with the transmitter through wireless mode, and communicates with the host through 1-channel wired CAN communication mode, using the central integrated low-cost encloser. The interface is wicked out, and the antenna adopts an external antenna. wireless Remote Control receptor supports self-definition CAN bus communication.

  2. Display of receievr status
    The receievr supports 3-channel LED indicator light, 1-digit 8-segment digital tube for indication indication of whether the receievr is powered on and its status.

Indication light description:

Table 2 Definition of receievr indication lamp

serial

number

| Definition| color| description
---|---|---|---
1| Level 1 signal

indication lamp

| red| Solid: The binding timed out

Normally off: receievr is normal

2| radiofrequency

indication lights

| green| Solid: Binding

Normally off: Not binding

3| supply indication

lights

| red| Solid on: The supply is on

Normally off: The supply is off

Digital tube display description:
Different figure display have different defect status, depending on the defect statusThe corresponding figures are displayed, and small figures take precedence in case of multiple defects at the same timeDisplay.

Table 3 Definition of 7 segments of receievr digital tube

Display Definition description
extinguish The equipment is normal, dormant or

shutdown

| The digital tube goes out
1| Emergency stop

status

| There is emergency stop information
3| Inner  communication is abnormal| function assurance the communication of the small MCU is abnormal
4| The high-drive chip

is abnormal

| The high-drive chip is abnormal
5| The CAN communication is abnormal| The CAN communication is abnormal
| 7| Wireless communication is abnormal| Wireless communication data is abnormal

The highfrequency board communication is abnormal

|
---|---|---|---|---

Different dot flashes frequency mean different meanings, as described in the table below

Table 4 Definition of dots in the receievr digital tube

How dots are displayed Status reason
1 second on, 1 second off The main power supply is supply, and the equipment

is running normally
Solid on or off| The equipment is not working properly and may have crashed

RBS908-M1 series receievr functions

  1. Overview of accept functions
    The receievr contains 2 wired CAN and IO modules, 2 CAN supports bus resistance configuration, and IO modules contain multiple channels input as well as figure output and analogue output, which can meet a wide range of needsservice scenario requirements.

  2. receievr machine commissioning function
    The IO module is parameter modified function through the CAN bus to realize the control parameter Commissioning, calibration.

Receievr indication light

Table 5 Definition of receievr indication lamp

serial

number

| Definition| color| description
---|---|---|---
1| Secondary signal indication lamp| red| Solid: Invalid data

Normally off: Effective data

2

| Level 1 signal indication lamp|

red

| Solid: The binding timed out

Normally off: receievr is normal

3

| radiofrequency indication lights| green| Solid: Binding

Normally off: Not binding

4

| supply indication lights| red| Solid on: The supply is on

Normally off: The supply is off

Construction weld size

dimensional drawing
encloser is injection molded from engineering plastic and assembled with silicone step seal. shel exterior has no special treatment, no sharp burr and sharp edges. The nominal weld size of the shelf profile is as follows:

receievr antenna dimensional drawing
receievr antenna are divided into two frequency bands, 915MHz and 433MHz, according to the service regions formThe antenna 915MHz antenna is a glue stick antenna, and the 433MHz has a glue bar antennaand glue stick antenna with 3 meter feeder are forming and optional, as shown in the figure below.

Conjunction and matching attachment plug, attachment plug wire diameter requirements

Conjunction and matching attachment plug, attachment plug wire diameter requirements
The receievr comes with a non-detachable cable with customizable cable lengths. Host end harness butt attachment plug sheath model: Amphenol AT06-4S.
The terminal model is related to the wire gauge used, AT62-16-0622 is preliminarily recommended, please select according to the wire gauge comprehensively.
fastening the cable in the cable management duct and wick to the connection terminalConnection.

RBS908-M1 series receievr requirements

  • The receievr does not have its own cable, and the cable can be customized according to your needs, or you can make your own cable according to the supply jump model.
  • The host end wiring harness is plugged attachment plug sheath model: Tyco 776164.
  • The terminal model is related to the wire gauge used, the preliminary recommendation is 770520-1, the use of 0.50.5mm2 AVSS, please services according to the actual situation setting for services.
  • fastening the cable in the cable management duct and wick to the connection terminalConnection.

How to assemble

RMINI-M1 series receievr machine assemble mode

  • When M4 nuts have been reserved on the assemble liners, use 4 M4*25 machine threads to combination screw fasteningReceievr.
  • When there is no reserved M4 nut for the assemble liner, use 4 3.9*2 roundhead 5 drill tails to self-tap screw fasteningReceievr.
  • antenna erection posi tion requirements: There is no obstruction around the antenna, and it is recommended to leave the groundThe elevation is more than 1.5 meters.
  • After antenna fastening assemble yoke, lead the feeder to the cabinetinner is connected to the receievr machine antenna interface, and the feeder is hogging at a minimumThe radius is 30mm, it is recommended to fasten the long feeder coil in a circle, and fastening the feeder with a cable tieon constructions.

RBS908-M1 series receievr assemble mode

  • When M5 nuts have been reserved on the assemble liner, use 2 M5*30 machine threads to combination screw-fastening receievr machine.
  • When there is no reserved M5 nut for the assemble liner, use two 4.8*3 roundhead 2 drill tails to self-tap screw fastening Receievr.
  • The mounting hole bay is 10.2mm.

interface definition

TABLE 6 CABLE interface definition of the RMINI-M1 series receievr machine

Signal

name

| Pin

number

| Functions| description| remark| color
---|---|---|---|---|---
+24V| A1| The supply is

positive

| 24V supply input| Wireless Remote Control

powered

|
GND| A2| Supply negative| Supply ground| Wireless Remote Control

powered

|
CAN_H| A3| CAN_H| CAN communication

interface

| 120ohm terminating

reistance configuration

|
CAN_L| A4| CAN_L| CAN communication

interface

| 120ohm terminating

reistance configuration

|
ANT| Antenna mount| antenna interface| 433/915MHz antenna

interface, SMA Type K interface

| Glue stick antenna, no external feeder|

Table 7 RBS908-M1 series receievr host interface definition

Signal name| Pin number| Functions| description| remark| color
---|---|---|---|---|---
CAN1_H| 14| CAN1_H|

CAN communication

| |
CAN1_L| 13| CAN1_L|
| CAN2_H| 16| CAN1_H| CAN communication| | |
---|---|---|---|---|---|---|---
CAN2_L| 15| CAN1_L|
HSO/PWM01| 1| figure output

reuse

| High-side output/PWM

output 01

| |
HSO/PWM02| 5| figure output

reuse

| High-side output/PWM

output 01

| |
HSO/PWM03| 9| figure output

reuse

| High-side output/PWM

output 01

| |
HSO/PWM04| 12| figure output

reuse

| High-side output/PWM

output 01

| |
24V_IN| 21-23| The supply is

positive

| 24V supply input| The wireless Remote Control receievr is

powered

|
GND|

33-35

|

Supply negative

| Supply ground|
DI//PI/AI01| 26| Input

multiplexing

| DI/PI/AI input 01| |
DI//PI/AI02| 27| Input

multiplexing

| DI/PI/AI input 02| |
DI//PI/AI03| 28| Input

multiplexing

| Reserved (unpasted)| |
DI//PI/AI04| 29| Input

multiplexing

| Reserved (unpasted)| |
AO01| 24| Analogue output| AO output 01| 0-5V

analogue quantity output

|
AO02| 25| Analogue| Reserved (unpasted)| |
| | | output| | | |
---|---|---|---|---|---|---|---
obligate| 2-4,6-8,10-11,17

-20,30-32

| NC| | |
ANT| Antenna mount| antenna interface| 433/915MHz antenna

interface, SMA Type K interface

| |

FCC Statement

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

  1. Tthis device may not cause harmful interference, and
  2. This device must accept any interference received, including interference that may cause undesired operation.

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