MTNTK PERFORMANCE RZR Pro R Blow Hole 2 Seater Installation Guide

: August 27, 2024
: MTNTK PERFORMANCE

Table of Contents

ARSLN PST COMPLTE

MTNTK PERFORMANCE RZR Pro R Blow Hole 2 Seater

ARSLN PST COMPLTE

INSTALLATION INSTRUCTIONS

STEP 1 START BY REMOVING THE SEATS, BOTH BACK PANELS, AND CUP HOLDER. REFER TO OWNERS MANUAL.

THIS WILL GIVE YOU ACCESS TO THE CLUTCH BOX INTAKE HOSE THAT THE ARROW IS POINTING TO IN THE PICTURE ON THE RIGHT.

STEP 2 LOOSEN THE TOOL- LESS HOSE CLAMPS ON EACH END OF THE AIR INTAKE HOSE FASTENING IT TO THE CLUTCH BOX AND AIR INTAKE TUBE COMING FROM THE FRONT OF THE MACHINE.

THEN REMOVE THE CLUTCH BOX AIR INTAKE HOSE. THE RUBBER HOSE CAN BE STUCK TO THE ATTACHED PARTS AND WILL TAKE SOME WIGGLING TO FREE UP SO THAT THEY CAN BE REMOVED.

THE STOCK AIR INTAKE HOSE WILL BE MODIFIED TO ACCEPT THE NEW BLOWHOLE ASSEMBLY AS SHOWN IN N STEP 3.

STEP 3 NEXT YOU WILL CUT OUT A SECTION OF THE AIR INTAKE RUBBER HOSE PREVIOUSLY REMOVED. START BY USING A MARKING PENCIL TO DRAW A LINE ON THE RIB AS SHOWN IN THE PICTURE BELOW, THIS LINE WILL BE USED FOR REFERENCE IN THE NEXT COUPLE OF STEPS. SEE PICTURE BELOW FOR REFERENCE.

STEP 4 CUT ALONG THE OUTSIDE OF THE SECOND RIB OF THE INTAKE HOSE – MAKE SURE TO CUT ON THE INTAKE TUBE END OF THE HOSE AS SHOWN. REFER TO THE PICTURE BELOW FOR DETAILS

STEP 5 MEASURE 1.25” FROM THE CUT MADE IN THE PREVIOUS STEP. USING A MARKING PENCIL, DRAW A CUT LINE AROUND THE RUBBER HOSE. CUT ALONG THE LINE TO REMOVE A 1.25” PIECE OF HOSE. THE CUT OFF PIECE WILL NOT BE USED WHEN INSTALLING THE BLOWHOLE. REFER TO PICTURE BELOW.

STEP 6 USE A HEATING DEVICE, SUCH AS HEAT GUN – HAIR DRYER – HOT WATER, TO HEAT THE AIR INTAKE HOSE ENDS SO THAT THE RUBBER HOSE CAN BE STRETCHED OVER THE ALUMINUM TUBE. THE LINE DRAWN ON THE RIB IN STEP WILL BE USED TO ALIGN THE TWO PARTS OF RUBBER HOSE AND THE BLOWHOLE TUBE. THE LINES ON THE RIB WILL NEED TO BE LINED UP WITH THE RUBBER WIRE GROMMET IN THE BLOWHOLE TUBE. MAKE SURE TO INSTALL THE SHORT PIECE OF RUBBER HOSE ONTO THE END OF THE ALUMINUM TUBE THAT THE FAN BLADE IS ON. EACH PIECE OF RUBBER HOSE WILL NEED TO BE PUSHED ONTO THE ALUMINUM TUBE TO THE EDGE OF THE STICKER ON THE BLOWHOLE TUBE. INSTALL A SUPPLIED HOSE CLAMP ONTO EACH OF THE RUBBER HOSES JUST INSTALLED. SEE PICTURES BELOW.

STEP 7 INSTALL THE BLOWHOLE ASSEMBLY INTO THE MACHINE. MAKE SURE TO GET THE HOSE FULLY SEATED ONTO THE CLUTCH BOX AND INTAKE TUBE. THE RUBBER HOSE MAY TRY TO SLIP OFF WHEN TIGHTENING THE TOOL- LESS HOSE CLAMPS.

STEP 8 ROUTE THE BLOWHOLE POWER CORD TO THE RIGHT HAND SIDE OF THE MACHINE. THEN FOLLOW THE STOCK WIRING HARNESS ALONG THE RIGHT HAND SIDE OF THE BED TO THE TAIL LIGHT. UNPLUG THE STOCK WIRING HARNESS FROM THE BACKSIDE OF THE TAIL LIGHT HOUSING. PLUG THE MALE CONNECTOR OF THE BLOWHOLE CORD INTO THE BACK OF THE TAIL LIGHT. THEN PLUG THE STOCK WIRING HARNESS MALE CONNECTOR INTO THE BLOWHOLE CORD FEMALE CONNECTOR. THIS WILL POWER THE BLOWHOLE ANYTIME THE MACHINE IS RUNNING OR THE IGNITION SWITCH IS IN THE RUNNING POSITION BUT NOT IN THE ACCESSORY POSITION.

MAKE SURE TO ROUTE THE POWER CORD AWAY FROM ANY HOT OR SHARP OBJECTS. IT MAY BE NECESSARY TO INSTALL A COUPLE OF ZIP TIES TO HOLD THE BLOWHOLE CORD SECURELY OUT OF THE WAY OF MOVING OR HOT PARTS.

STEP 9 INSTALL THE PREVIOUSLY REMOVED SEATS, BOTH BACK PANELS, AND CUP HOLDER.

STEP 10 VERIFY THAT THE BLOWHOLE, TAIL LIGHTS, AND BRAKE LIGHTS ARE ALL FUNCTIONING PROPERLY