BakeMax BMCRS01 Countertop Dough Sheeter Instruction Manual

BakeMax BMCRS01 Countertop Dough Sheeter

Specifications

• Model: BMCRS01, BMCRS02
• Dimensions (W x D x H) :
  • BMCRS01: 70.9 x 31.9 x 23.6 inches
  • BMCRS02: 70.9 x 35.8 x 23.6 inches
• Net Weight:
  • BMCRS01: 260.1 lbs.
  • BMCRS02: 273.4 lbs.
• Motor Power: 1/2 HP / 375W
• Voltage: 110V

Product Usage Instructions

• The machine must be installed on a horizontally-level floor in a well-lit and ventilated room to facilitate operation and maintenance.
• Ensure the machine is properly connected to a 110V power source.
• Place an appropriate amount of dough on the conveyor and flatten it by hand.
• Adjust the gap between the upper and lower rollers using the handle according to the dough thickness. Gradually reduce the gap during rolling until the dough reaches the desired thickness.
• For initial use, repeat oil spraying, folding, and rolling to evenly layer the dough.

FAQ

• Q: What types of dough can be sheeted using this machine?
• A: This machine is suitable for sheeting various kinds of dough, including puff pastry, Danish, donut dough, croissant dough, pie dough, cookie dough, strudel, marzipan, and other special dough.
• Q: What are some safety features of this machine?
• A: The machine features protective safety guards on both sides of the rollers, automatic overload prevention, and limit switches on guards to immediately shut off power for operator safety.

The most widely used reversible sheeter, designed to code of baking industry standards, is suitable for sheeting and stretching various kinds of dough, such as: puff pastry, Danish, donut dough, croissant dough, pie dough, cookie dough, strudel, marzipan, and other special dough.

GENERAL FEATURES AND APPLICATION

• The machine uses heavy-duty and long-life sanitary conveyor belts.
• Protective safety guards on both sides of rollers, preventing hands from being caught by rollers.
• Automatic overload prevents the motor from damage.
• Both side conveyor tables are easily folded up in seconds to save space.
• Each guard is equipped with a limit switch to shut off power immediately to protect the operator.

WARNINGS

• To warn against risks inherent in use of the machine due to failure to observe the safety regulations.
• The machine must be used only for the purpose for which it has been designed. All other uses are considered inappropriate and therefore unreasonable.

TRANSPORTATION INSTRUCTIONS

• Loading and unloading from the vehicle can be performed.
• In particular, the machine must not be placed on top of other materials and vice versa either during transport or storage.
• During transport, the machine must be positioned so that it cannot be knocked by other materials loaded on the same vehicle.
• During unloading, place the machine carefully on the ground to prevent it from being knocked.

PRODUCT DIMENSIONS

MODEL

| DIMENSION

W x D x H(Inches)

| CRATED DIMENSIONS

W x D × H(Inches)

| Net Weight (lbs.)| Crated Weight (lbs.)
---|---|---|---|---

BMCRS01

| ****

70.9” x 31.9” x 23.6”

| ****

38.2” x 32.3” x 39.4”

| ****

260.1

| ****

363.8

BMCRS02

| ****

70.9” x 35.8” x 23.6”

| ****

41.7” x 32.3” x 39.4”

| ****

273.4

| ****

377

Belt width

(Inches)

| ****

17.72”

| ****

20.47”

Motor power

(HP)

| ****

1/2 HP / 375W

| ****

1/2 HP / 375W

Voltage

(V)

| ****

110V

| ****

110V

Net Weight /

Crated Weight (lbs.)

| ****

260.1lbs. / 363.8lbs.

| ****

273.4lbs. / 377lbs.

Machine Dimensions W x D x H (Inches)| ****

70.9” x 35.8” x 23.6”

| ****

70.9” x 31.9” x 23.6”

Folded Dimensions

W x D x H (Inches)

| ****

27.6 x 35.8” x 31.5”

| ****

27.6” x 31.9” x 31.5”

INSTALLATION OF MACHINE

• The machine must be installed on a horizontally-level floor.
• It should be placed in a location that is convenient for both operation and maintenance.
• The machine’s safety features make it possible to stand close to the machine during operation.
• The room must be provided with adequate lighting and ventilation.

CONNECTING TO POWER SOURCE

• Qualified personnel by applicable codes and regulations should make electrical connections.
• The machine is provided with one single electrical connection with a connection cable at the rear.
• Check that the rating plate voltage corresponds to the mains voltage.
• The machine must be connected to a manual control voltage disconnection device fitted in an easily accessible position so that the machine’s electrical equipment can be separated from the mains when necessary.
• In particular, the system must be installed by a technically and professionally qualified electrician listed in the appropriate register. The installer is obliged to provide the customer with a declaration of conformity. Old systems should be checked & adapted to the latest safety regulations.

OPERATION OF THE MACHINE

1. Put an appropriate amount of dough on the conveyor and press the dough flat by hand.
2. By operating the handle to adjust the gap between the upper roller and the lower roller as large as possible according to the dough measure. Then during the following rolling process gradually adjust the gap smaller and smaller, until the sheet dough reaches the desired thickness. In the beginning, repeat spraying oil, folding, and rolling for a few times, until sheet oil and sheet dough are evenly folded in layers.
3. Turn on the electric power.
4. The conveyor belts convey the dough to be rolled through the calibration cylinders from right to left and vice versa. This right-left direction variation is determined by the control lever as follows: When the lever is turned to the left, movement is from right to left whereas if it is turned to the right, movement will be from left to right.

NOTE: To Lower the Guards once they have been lifted & locked into place. Push the Guard towards the back of the machine and that will allow you to lower the Guards.
Note: You can also operate the direction of belts by use of the included Foot Pedal.

CONTROLS

1. Movement control lever…Lever for rolling forth or back by hand control
2. Power switch………………. Start & Stop switch
3. Handle……………… Adjust the gap between upper and lower rollers
4. Stop switch……………… Emergency Stop

CLEANING

WARNING: UNPLUG MACHINE BEFORE CLEANING OR SERVICING

• After each day’s use, clean the conveyor, flour pan and surface thoroughly with hot water and a mild soap solution and rinse with either a mild soda or vinegar solution. Rinse thoroughly with a clean damp cloth.
• After cleaning the dough scrapers, use vegetable oil or mineral oil to keep the scrapers operating smoothly and noise-free.
• Clean under the machine occasionally.

REMOVAL OF UPPER SCRAPERS

To remove the Upper Scrapers (V-shaped) take and Pull the Chrome Rod # 59 outwards and the Scraper should drop down. Take hold of Scraper so that when dropping down you do not damage the Teflon Edge.
Wipe down the Scraper and apply a light coating of either Vegetable/ Cooking/ Mineral Oil to the Scraper. While you have the Scraper off you could apply a thin coat of Oil to the Upper Rollers, this will prevent the Scrappers from being dry. Dry Scrappers can cause loud squeaking squawking noises.
NOTE: Do not pull the Chrome Rod out too far as this will stretch the Tension Springs, just enough so the Scrapper can be removed
When done pull outwards the Chrome Rod again and reinstall the Upper Scrappers.

REMOVAL OF LOWER SCRAPPERS

• For Lower Scrappers, Lift Outfeed Tables up.
• Underneath (on each side) and you will see a Ring (Key Ring) with a Spring attached which holds the Scrapper in place.
• Take hold of Ring Pull Down Slightly (1/4″) and slip off over Tab on Bar. Do Not Pull Down Too Far as this will Stretch and weaken Spring.
• Lower Outfeed Tables, reach under where the Lower Scrapper is and Push Upwards and Scrapper should come out of Mounting Brackets.
• Wipe down the same as Upper Scrapers and wipe down with a thin film of Oil as specified above.
• Reinstall Scrapers making sure to install in Round Notched Mounting Brackets.
• Grab rings from underneath the Sheeter and reinstall on Metal Tabs. Loop on Spring itself go on over Tabs, not Key Ring.
• NOTE: If you get dirt or stain Belt apply some Flour on Belt and Rub into Belt. You could also try a Mild Detergent or Vinegar.
• When lowering the tables do best to center the belt as best you can. Check the alignment of Belt regularly. If the Belt seems to travel to the Right or Left adjust the Roller at the End of the Table. This is done with an Allen Key. There are (2) Black Round
• Headed Allen Key Screws at the End of the Outfeed Table (one on each side). Make small adjustments, if necessary, about 1/4 of a Turn at a time. If the Belt is traveling to the Right loosen Right Screw or Tighten the Left Screw, vice versa if the Belt is
• Traveling to Left. Try tightening rather than loosening because the belts can stretch over time.
• If the Belt starts to slip, firmly grip the Belt (with a clean hand) at the end roller while the belt is traveling. When you can’t hold the belt from moving with your hand pressure that is a good tension. You do not wish to over-tighten as this will stretch the belt which may cause improper alignment.

How to replace Micro Switch on Dough Sheeter

1. Unplug the machine from power.
2. Remove the Handle Cover (either by unscrewing (Old Style) or by using a small flat-head screwdriver to gently pry & pop the Convex Bolt Cover off. (New Style)
3. Once the Bolt Cover is removed, loosen the (6) Allen Key Screws, not completely out but almost all the way. Remove (3) Bolts out of the (6) completely and Screw these (3) Bolts into the (3) Empty Threaded Holes in the Front part of the Assembly. When you Screw the (3) Screws into the Threaded Holes these 2 parts separate, allowing the handle to be removed.
4. To remove the Front Panel after the Thickness Handle has been removed, there are (4) 5/16” Black Countersunk Allen Head Screws which must be removed. They are located at the Ends of the Main Rollers. There are (2) Screws above the Guard and (2) Screws down next to the Belts. See photos below for screw locations.
5. Once the (4) Screws holding the Front Panel have been removed, slide the Front Panel away from the Sheeter (use flathead screwdriver if needed to gently pry the Panel apart from the frame). Be cautious while removing the Front Panel as there are wire connections that go to the Mico Switches.
6. Remove the Screws (2 per Switch) that hold Micro Switch.

NOTE: Check where Wires are located on the Terminals on the Switch or otherwise the Switches will not work properly. Take pictures as needed
NOTE: When installing or replacing Switches DO NOT Overtighten the Screws holding the Microswitch.

WIRING DIAGRAM

Sprocket
25 – CRS01/06/025| C. Retainer ring S-70| 26 – CRS01/06/026| Up Roller Tension Spring
27 – CRS01/06/027| Connecting Board| 28 – CRS01/06/028| Up Roller Cam
29 – CRS01/06/029| Motor Sprocket| 30 – CRS01/06/030| Sprocket
31 – CRS01/06/022| Bearing 6205ZZ| 32 – CRS01/06/032| Sprocket
33 – CRS01/06/033 CRS01/06/033A CRS01/06/033B CRS01/CAP/STA

CRS01/CAP/RUN

| Motor (110/220V) Centrifugal Governor Centrifugal Switch Start Capacitor

Run Capacitor

| 34 – Conveyor Belt CRS01/02/034A CRS01/02/034B CRS02/02/034A

CRS02/02/034B

| Conveyor Belt Conveyor Belt (Flat) Conveyor Belt (Ridges) Conveyor Belt (Flat)

Conveyor Belt (Ridges)

CRS01/06/035| Tension Screw| CRS01/06/036| Left Support Bracket
CRS01/06/037| Right Support Bracket| CRS01/06/038| Extension Catch Tray
Part #| Part Description| Part #| Part Description
---|---|---|---
39 – CRS01/06/039

39 – CRS02/06/039

| End Roller Complete

End Roller Complete

| ****

40 – CRS01/06/040

| ****

C. Retainer Ring S-20

41 – CRS01/06/041| Bearing 6004ZZ| 42 – See #39| Roller Shaft – N/A
43 – CRS01/06/043| Outfeed Table| 44 – CRS01/06/044| Connecting Rod
45 – CRS01/06/045| Left Support Bracket| 46 – CRS01/06/046| Right Support Bracket
47 – CRS01/06/047| Base| 48 – CRS01/06/048| Bearing Block
49 – CRS01/06/049| Bearing 6003ZZ| 50 – CRS01/06/050| Thrust Bearing 51203
51 – CRS01/06/051

51 – CRS02/06/051

| Drive Roller BMCRS01

Drive Roller BMCR02

| 52 – CRS01/06/052A

52 – CRS01/06/052B

| Bearing Block (Flat Belt)

Bearing Block (Ridge Belt)

53 – CRS01/06/053| Support Axle| 54 – CRS01/06/054| Nut
55 – CRS01/06/055| Sliding Seat| 56 – CRS01/06/022| Bearing 6205ZZ
57 – CRS01/06/057| Up roller| 58 – CRS01/06/058| Bolt
59 – CRS01/06/059| Double Scraper Rod| 60 – CRS01/06/060| Link Mass
61 – CRS01/06/061| Torsion Spring (Scraper)| 62 – CRS01/06/062| Double Scraper Bar
63 – CRS01/06/063

63 – CRS02/06/063

| Upper Double Scraper

Upper Double Scraper

| 64 – CRS01/06/064

64 – CRS02/06/064

| Double Scraper Bar

Double Scraper Bar

65 – CRS01/06/065| Front Frame| 66 – CRS01/06/066| Roller Head Housing

67 – N/A

| Stop Pin – N/A – Welded

*Use Long Bolt/Screw

| 68 – CRS01/06/068

68 – CRS02/06/068

| Safety Guard CRS01

Safety Guard CRS02

69 – CRS01/06/022| Bearing 6205ZZ| 70 – CRS01/06/070| Down Roller
71 – CRS01/06/071

71 – CRS02/06/071

| Lower Scraper CRS01

Lower Scraper CRS02

| 72 – CRS01/06/072

72 – CRS02/06/072

| Bolt Support CRS01

Bolt Support CRS02

73 – CRS01/06/073| Anchor Block| 74 – CRS01/06/074| Drive Roller Tension Bolt
75 – CRS01/06/075| Expansion Spring Lower Scraper| 76 – CRS01/06/076| Scraper Ring
BakeMax Part #| Part Description| BakeMax Part #| Part Description
---|---|---|---
77 – CRS01/06/077L| Microswitch Trigger Left

Microswitch Trigger Right

| 78 – CRS01/06/078A

78 – CRS01/06/078B

| Microswitch (Lever Type)

Microswitch (Roller Type)

79 – CRS01/06/079| Bolt| 80 – CRS01/06/080| Lock Washer
81 – CRS01/06/081| Washer| 82 – CRS01/06/077| Trigger – See # 77
83 – CRS01/06/083| Microswitch (Lever Type)| 84 – CRS01/06/084| Bolt
85 – CRS01/06/085| Compression Spring| 86 – CRS01/06/086| Ball
87 – CRS01/06/087| Fixed Support| 88 – CRS01/06/088| Locating Mass
89 – CRS01/06/089| Movement Control Lever| 90 – CRS01/06/090

90 – CRS02/06/090

| Thickness Handle Shaft CRS01

Thickness Handle Shaft CRS02

91 – CRS01/06/091| C. Retainer ring S-25| 92 – CRS01/06/092| Connecting Board
93 – CRS01/06/093| Graduated Scale| 94 – CRS01/06/094| Arrow
95 – CRS01/06/095| Handle Base| 96 – CRS01/06/096| Front Panel
97 – CRS01/06/097| Teflon Spacer| 98 – CRS01/06/098| Thickness Adjustment Handle
98 – CRS01/06/098A| Handle O-Ring| 101 – CRS01/06/101| Bolt Cover
102 – CRS01/06/102| Trigger Pin| 103 – CRS01/06/103| Compression Spring
104 – CRS01/06/104| Trigger Locking Lever| 105 – CRS01/06/105| Knob
106 – CRS01/06/106| Rail Rest| 107 – CRS01/06/107| Bolt
109 – CRS01/06/109| Internal Half of the Handle| 110 – CRS01/06/110| External Half of the Handle
111 – CRS01/06/111| Cap Screw M6| 112 – CRS01/06/112| Handle Locking Assembly
113 – CRS01/06/113| Locating Mass|  |

Warranty & Service

BakeMax provides a 1-Year Limited Parts and Labor warranty on most items, there are select items that carry a Limited 2-Year Warranty. Extended Warranty is available on some products. Please contact us for details. The Warranty is not transferable and is limited to the original installation of equipment sold by BakeMax for the original user.
For all Warranty Claims, Proof of Purchase and/or Serial Number is required. Once the machine is approved, BakeMax will provide our customers with on-site Warranty Coverage on all equipment more than 100 lbs. BakeMax assumes no responsibility for downtime or loss of product. Repairs must be Pre-Authorized by BakeMax and have a Service Authorization Number issued prior to commencing Warranty Service.
Warranty begins 10 days after shipping from the warehouse; delays in installation which would extend the Warranty must be Approved. All equipment must b e installed and connected by Qualified Professionals in accordance with the Manual Specification. Products shipped are to be inspected at time of delivery, the receiver is responsible for inspection.
Any abuse or improper use of the equipment will void the warranty. This includes failure to follow all cleaning instructions, improper installation, improper maintenance, failure to follow capacity charts, and improperly wired electrical connections. The Warranty does not apply to abuse, willful or accidental damage, or to products used for other than their intended purpose. Normal wear parts such as Accessories, Attachments, or Electrical Components such as Fuses
Bulbs, Elements, and Switches carry a 90-day Warranty only.
Bench Warranty (Machines Weighing 100 lb. or less)
Once the machine is Approved for Warranty Service, if the machine requires Warranty work in less than 30 days of the purchase date, BakeMax will pay all shipping charges. Once the machine is received and repaired it will be returned to the user at BakeMax expense. Freight Damages during return shipping is the responsibility of the owner of the machine.
The following is not covered under the BakeMax Warranty:

1. Overtime Labor Rates are not covered by BakeMax.
2. All parts will be shipped via Ground Courier only; If Express Shipping is required, it will be the responsibility of the Customer or Dealer.
3. Travel for Warranty Service is covered up to 100 Miles /160 Km Roundtrip, any further mileage will be the responsibility of the Customer or Dealer.
4. There is no on-site Warranty Service for Residential Addresses or addresses outside of the contiguous United States (Lower 48) or Canada.

BakeMax machines sold outside of the contiguous United States (Lower 48), or Canada will carry 1-Year Parts Warranty only.

Terms & Conditions

Terms
Net 15 days subject to Credit Approval. All past due Accounts are subject to 2% per month Service Charge as per the Credit Application. We accept Visa, MasterCard, and Discover Credit Cards. We also accept E-Transfer & Wire Transfers, additional fees may apply.
Pricing
All prices are subject to change without notice. All prices are Sales Tax Extra, should you be claiming Tax Exemption, Tax Exempt Forms must accompany your Purchase Order. BakeMax products are sold in Canadian and US Dollars. BakeMax is not responsible for specifications errors or printing errors.
Shipping
Free shipping to Canada and the U.S. Minimum order $6,000 for BakeMax and $10,000 for BakeMax America Cooking Line. Tailgate Delivery is $90.00 minimum. All checks made Payable to Titan Ventures International Inc. BakeMax is not responsible for goods damaged during shipping. BakeMax is not responsible for any delays in delivery once the product has left our Warehouse and is in the carrier’s possession. Products shipped are to be inspected at time of delivery, the receiver is responsible for inspection. Damaged Freight Claims are to be claimed with the carrier. BakeMax assumes no responsibility for Damaged Freight. Shipping Insurance is available by request. By signing your name on the delivery receipt without noting any damages, you are stating that you have received your shipment in Acceptable Condition.
Return Policy
Returns will not be approved unless in Writing. Returns must be made within 30 days of Purchase and must have a Return Authorization Number issued before returning. The purchase order number, reason for return, and the serial number(s) of the unit are required for the Return Authorization Number. Minimum return amount of $100.00.
Returns are subject to a minimum restocking fee of 30%. The cost of any repairs or re-crating required will be charged back to the dealer. If there is a manufacturer’s defect BakeMax® will pay standard freight returned and prepaid shipping back to the customer.
Special Order Items, Clearance / Discontinued Equipment, Parts, Refurbished/Demo Equipment, or Non-Standard items are not Returnable.
Ordering Information
Send purchase orders to BakeMax via e-mail at orderdesk@bakemax.com or Fax (506-859-6929). Use Model or Part number when ordering including Voltage Requirements, and Product Description. Please include the Dealer, Name, Address, terms, special delivery, or instructions required or attention names to be applied to packaging. Please notify BakeMax should you need order confirmation or tracking numbers, by calling 1-800-565-2253 or email orderdesk@bakemax.com.
Special Terms and Conditions
BakeMax reserves the right to make improvements or equipment changes without prior permission. Setup and Installation are the end user’s Responsibility. Failure to properly Install or Maintain Equipment may id a Warranty. V21o
Catalog, Spec Sheets and Website
BakeMax is not liable for incorrect information found in our Catalog, Spec Sheets or Website. Please contact us to confirm the specifications. Pictures and specifications are for general purposes only. The product may not be exactly as shown. Prices and availability may change at any time without notice. Dimensions shown may change at any time without notice.

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