cushion pack CP 428 S3i 3 Phase Packaging Padding Machines Instruction Manual

CP 428 S3i 3 Phase Packaging Padding Machines

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Specifications:

• Model: CP 428 S3i 3Ph
• Power Requirement: 380/400 V, 50 Hz three-phase
• Cable Length: 2m with 16 A Cekon connector
• Fuses: Slow 16 A fuses required on site

Product Usage Instructions:

Application and Installation:

The cushion pack CP 428 S3i is designed for creating packaging
padding from new and used cardboard. The installation location and
application can be adjusted as needed. Ensure the machine is
protected against moisture and humidity.

Commissioning:

1. Press the Emergency-Stop switch to turn off the machine. To
restart, unlock the Emergency-Stop switch and press the rocker
switch short to “R”.

2. Press the rocker switch to Pos. I to start the machine. Do
not use the Emergency Stop button as an Off switch.

Packing Flap Adjustment:

To obtain padded material, ensure the flap attached at the rear
is pressed onto the outlet and press channel by two springs. If you
want flat mats, unhook the two springs on the right and left to
eliminate the padding effect.

Ensure the padded material falls unobstructed out of the outlet
channel and do not block the channel.

Important Operating Instructions:

– Only feed the machine with corrugated cardboard, boxes, or
paper of 60 g/m2 or more. Do not insert materials thicker than
specified in the technical data.

– Remove any screws or hard materials from used cardboard before
feeding them into the machine to prevent injury or damage to the
machine.

– Always unfold closing flaps of used cardboard boxes to prevent
metal parts from damaging the cutter blades.

– Follow safety rules for shredding machines and directives when
operating CP 428 S3i.

FAQ:

Q: What type of materials can I feed into the CP 428 S3i?

A: You can feed corrugated cardboard, boxes, or paper of 60 g/m2
or more into the machine. Avoid feeding materials thicker than
specified in the technical data.

Q: How do I restart the machine after an Emergency-Stop?

A: Unlock the Emergency-Stop switch, press the rocker switch
short to “R”, then press it to Pos. I to start the machine.

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CP 428 S3i 3 phase Operating Instructions ­ Start-up

cp cushion pack GmbH & Co. KG Am Riedweg 9a D – 88682 Salem

Tel.: +49(0)7553-828500 Fax: +49(0)7553-828502 www.cushionpack.com sales@cushionpack.com

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CP 428 S3i 3Ph Operating Instructions ­ Start-up
Application and Installation:
cushion pack CP 428 S3i is used to make packaging padding from new and used cardboard. Installation location and application can be changed as required. cushion pack CP 428 S3i must be protected against moisture and humidity.

Technical data:

CP 428 S3i 3Ph

Loading width ­ cardboard size Cutting width – padding inlet height Production output working height Throughput rate Motor capacity Main voltage Noise Emission / no-load operating Noise Emission / operating cycle Dimensions H x W x D (mm) Weight

endless 420 mm 20 mm 6-9 m³/h 890mm 12/14 m/min 3,0 KW 3Ph 400V/50-60cps 61 dB(A) 71 dB(A) 1100x750x800 245 Kg

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Electrical connection ­ start up
Connection to 380/400 V / 50 Hz three-phase power current is required for operation of the CP 428 S3i 3Ph. The CP 428 S3i 3Ph has a 2m long cable with 16 A Cekon connector. “Slow” 16 A fuses have to be available on site.
Commissioning
Connect plug to mains. Before putting the machine into operation, switch on at main switch (7). Then the machine can be switched on with the rocker switch (3) ­ the operating lamp green is lit and the machine starts. The cardboard material can now be inserted into the feed slot (8) and production of the packaging padding can begin.
After pressing the Emergency-Stop switch (1), to switch on again unlock the Emergency-Stop switch. Press the rocker switch (3) short to ,,R” to restart (R=reset after pushed the Emergency switch or after over loading the machine). The operating lamp green is lit again. Then the machine can be switched on with the rocker switch (3) on Pos. I – the machine starts.
Only press the Emergency Stop button in the event of danger do not use as an Off switch!
To switch the machine off, place the rocker switch ( 3) and the main switch (7) in ,,0″ position. The machine is then completely disconnected from the mains! When the CP 428 S2i is not in use, the main switch (7) must be switched off and prevented from being switched on again where necessary. If too thick cardboard is fed in, switch the machine off immediately at the rocker switch (3) (push up to position ,,0″) . Then briefly put rocker switch (3) in position ,,R” (reverse), switch machine off again and the too thick cardboard can now be removed from the machine.
Disconnect the mains plug before opening the housing!
Padding flap – rear The flap attached at the rear is pressed by two springs (10) onto the outlet and press channel to compress the cardboard material in the channel.
This is necessary to obtain padded material! When you want to obtain flat mats, you have to unhook the two springs on the right and the left (10) to eliminate the padding effect.
Caution the padded material must always fall unobstructed out of the outlet channel.
Do not block the channel.

CP 428 S3i 3ph Operating Instructions ­ Start-up

1 23

8 built-in dust extraction
7 device
(2) speed control Pos.I slowly: for stonger cardboards Pos.II Standard
LED I lights up green: Power machine is on ready for operation,
LED II lights up green: Run – machine is running
LED II lights up red: Error – machine over Briefly restart the rocker switch (3) to R (reset/ reverse).
– Emergency switch (1) unlock/check

10

10

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Important Operating Instructions
The package padding machine may be fed only with material such as corrugated cardboard or other boxes as well as paper of 60 g/m2 or more. Do not feed the machine with a cardboard thickness that is more than is specified in the technical data.
The feeding of other materials can result in injury to the operating personnel, e.g., splinters when inserting hard materials.
Hard materials can also lead to damage to the machine and the destruction of the cutting blades.
Used cardboard that is fed folded into the machine can also contain screws or similar hard materials that must be removed in all cases.
Always unfold the closing flaps of the used cardboard boxes also to the outside so that metal parts that could damage the cutter blades do not remain caught in the folds. Single staples cannot cause damage to the cutting mechanism ! However, danger of injury exists when cut off staples are caught in the package padding !
Recommendation ! Always remove the stapled edge !

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Installation ­ safety rules
CP 428 S3i has been built according to the safety rules for shredding machines (DIN 31001) and according to the EC Machine Directive 98/37/EG and 91 / 368/ EWG/2006/42/EG and EMV-Richtline / EWG89/336-91/263/EMV and 92/31/EMV.
CP 428 S3i must be installed so as to prevent potential hazards for persons. The installation next to ramps or other elevated spaces is not allowed.
CP 428 S3i may be operated and serviced only by technically competent persons. The familiarisation with the Operating Instructions is part of the instruction. The Operating Instructions must be available and complied with.
Keep long hair, loose clothes, ties, scarves, etc. away from the inlet area of the cardboard inlet opening.
Defects and malfunctions of the CP 428 S3i which endanger the safety of the employees must be immediately repaired. The machine must be put out of operation until these hazards have been eliminated.
Maintenance and service
The CP 428 S3i must be checked at least once a year by an authorised person. The existence, quality and perfect function of all safety devices must be checked in intervals of two or three months for wear of moving parts and correct function of the complete electrical system.
Open cover to clean machine ( pull mains connector )
Oil cutting rollers from time to time while machine is running . (Use oil spray with extension rod.). Spray oil spray through the inlet slot (1) on the cutting rollers.

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Important Safety Notes
The package padding machine may not be operated by several persons at the same time !
All safety elements are designed for safe operation by one person.
Children are not allowed to be in the working area of the operationally ready machine!
The safety distance to the feed opening, the emergencyoff switch, etc. are designed for safe operation by adults.
Long hair, loose pieces of clothing, neckties, jewellery, scarves or other loose objects are to be keep away from the collecting area of the feed opening. Danger of injury !
Do not reach into the feed open with the fingers when the machine is running ! Danger of injury !
In case of danger, switch off the machine with the main switch or the emergency-off switch. Pull the mains plug immediately.
Before opening the housing for cleaning, for example, the machine is to be disconnected from the power source.
Pull the mains plug !
Repairs may be performed only by a specialist.

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Important Maintenance and Cleaning Instructions
Before opening the housing, for example, for cleaning and maintenance work, the machine is always first to be disconnected form the mains.
Pull the mains plug !
Maintenance and Cleaning of the Cutting Mechanism The gears and the drive chain must be cleaned and greased monthly.
Proceed as follows: 1. Open the hood. Remove two screws. 2. Remove the left side cover on the housing 3. With a vacuum cleaner, vacuum the cutting duct
and dirt. Clean the chain and gears (with compressed air, if necessary). 4. After the cleaning is completed, apply grease with a brush or grease gun to the gears and the drive chain. 5. The left and right of the cutting mechanism where the cutter shaft is held by the bearing are to be sprayed with oil on the bearing plates and the cutting blades. 6. Close and firmly screw on the hood and the side cover.
Repairs may be performed only by a speci!

CP 428 S3i 3Ph Operating Instructions ­ Start-up
lubrication

OIL

OIL

OIL
Fett Grease OIL/Chain spray

CP 428 S3i 3Ph Operating Instructions ­ Start-up
Chain tension
The tension of the chain can be adjusted with the 8 threaded pins M10 1. Loosen the 4 engine mounting screws 2. Adjust the tension on the 8 threaded pins 3. Retighten the 4 screws of the motor attachment

CP 428 S3i 3Ph Operating Instructions ­ Start-up
EG – Konformitätserklärung Certificate of Conformity
Der Hersteller
cp cushion pack GmbH & Co. KG Am Riedweg 9a D – 88682 Salem
erklärt hiermit, daß nachstehend beschriebene Maschine:
cushion pack CP 428 S3i
übereinstimmt mit den Bestimmungen folgender EG – Richtlinien: Maschinenrichtlinie 2006/42/EG EMV-Richtline / EWG89/336-91/263/EMV, 92/31/EMV und 2014/35/EU Das oben genannte Gerät entspricht folgenden Normen bzw. Richtlinien:
We do Hereby certify that the above mentioned product meets the requirements set forth in EEC-Guidlines 2006/42/EG EMV-Guidelines / EWG89/336-91/263/EMV, 92/31/EMV and 2014/35/EU the above mentioned product meets the following standards and guidlines:
DIN EN ISO 13857, Ausgabe / dated 2008 EN 1088 Ausgabe / dated 1996 EN 0113-3 Ausgabe / dated 06-2007 EN 60204-1 Ausgabe / dated 1997/1998 EN 55011 Ausgabe / dated 1997 EN 61000-4-2/-5 Ausgabe / dated 1995/98 EMV 50140 (IEC 1000-4-2/-4) Ausgabe / dated 1993
Salem, den 10.10.2023 cp cushion pack GmbH & Co. KG
Friederike Hack

References

• cushion pack

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