odi V2 Lock-On Grip System Instruction Manual

: June 3, 2024
: odi

Table of Contents

V2 Lock-On Grip System
INSTALLING FULL-WRAP HANDGUARDS
MOTOCROSS/OFF-ROAD GRIPS
: H70SCD
References
Read User Manual Online (PDF format)
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V2 Lock-On Grip System
Instruction Manual

V2 Lock-On Grip System

V2 LOCK-ON GRIP SYSTEM
INSTALLATION INSTRUCTIONS

THROTTLE SIDE: Use the Application Chart on the reverse to select the appropriate Throttle Cam. Snap-Cam into position on to the throttle grip. There is an audible “click” when the cam is fully snapped into place.
NOTE: Some grip patterns require that you clock the cam before installation to achieve desired grip position.

Unscrew bolts to open the throttle housing as if you are replacing your throttle tube.
Insert throttle cable(s) into cam on the new grip making sure that the cables are seated correctly in the cam and are not being pinched.
Position grip so that end of grip is 1-2mm away from handlebar end.
Position and tighten throttle housing into position. Some models may require throttle cable adjustment.

CLUTCH SIDE:
Remove old grips and clean handlebars thoroughly. Slide the ODI clutch grip onto bar. The grip should slide easily onto the bars until the final inch of the grip where it will become progressively tighter to on the handlebar.
IF GRIP DOES NOT INSTALL EASILY,
Check Handlebar excessive knurling. Follow instruction below

The grip should be installed completely onto the bar, so the end of the grip is touching the handlebar
Once in place, tighten the Allen bolt using a 3mm Allen key to secure the grip. DO NOT OVERTIGHTEN.
Recommended torque specs for your 3mm Allen-Head bolts are 40-45 In-lbs / 4.5-5 Nm
NOTE: The Allen bolt and ODI clamp should be checked periodically and replaced if ever found damaged.

CLUTCH-SIDE AGGRESSIVE KNURLING PATTERN ON AFTERMARKET HANDLEBARS
Some “aftermarket handlebars” have very aggressive knurling pattern on the clutch side grip area which can make your ODI Lock-On Grips impossible to install. This over-aggressive knurling improves grip adhesion on standard glue-on grips. However, with ODI Lock-On Grips, the extra knurling is not necessary. With ODI LockOn Grips, you have absolute adhesion from ODI’s patented Lock-On Grip System for 100% Slip-Free Performance, Guaranteed. ODI’s patented Lock-On 3mm Allen bolt provide easy installation and removal.
To install ODI’s Lock-On Grips onto these types of handlebars, you must slightly modify the surface of the Handlebars’ knurling to bring them down to the standard 7/8″ (22.225mm) Outside Diameter. Once these few simple steps are completed, your ODI Lock-On grips will slide over the handlebar surface without interference. We recommend a light filing and then sanding with wet/dry sandpaper, as follows:

Use Masking tape to mask off the handlebar just past the knurling on the clutch side of the handlebar. This will keep your handlebars finish looking fresh.
Take a metal file, using even strokes, diagonally file along the knurling area to gently knock down the knurls and create a smoother, slightly smaller outside diameter.
Complete this task all the way around the handlebar to conform to an even smoothed out knurled pattern and softer finish.
Once you have filed the knurls down, all the way around, you’ll want to gently test fit the grip onto the bar. DO NOT use force. Once you can securely slide the grip over the knocked down knurls, you will want to remove the grip to sand and finish.
Use a medium grit, wet/dry sandpaper to de-burr the surface and create a smooth transition for your new ODI Lock-On Grips to slide onto.
Remove masking tape, install your grips and go ride!! TORQUE SPECS: 40-45 In-lbs / 4.5-5 Nm

INSTALLING FULL-WRAP HANDGUARDS

ODI V2 Lock-OnTM Grips can easily be modified to work with “full-wrap” handguards by removing the end caps. Follow these simple steps to remove ODI end caps:

Carefully use a sharp blade to score the grip along the inside edge of the outer circle of each grip.
Use a small punch (T-Handle or ratchet extension) to knock out the end of each grip.
Carefully remove any excess rubber that may interfere with the throttle tube, allowing for nonrestricted turn on the handlebar.

NOTE: After opening the grip end, do not run the throttle tube without the full-wrap handguards or ODI end plugs to close off the end of the grip. This can allow for dirt and debris to build up and cause interference with proper functioning of the throttle.
For any questions or comments concerning these instructions, contact: info@odigrips.com
Follow us: www.instagram.com/odigrips or www.facebook.com/odigrips
WWW.ODIGRIPS.COM
SKU: 302-1702 UPDATED: 7/1/2022
US PATENT Numbers: 6,035,742 : 6,263,759

MOTOCROSS/OFF-ROAD GRIPS

V2 Throttle Cam Hookup Guide

| STROKE| YEAR RANGE| ODI CAM| REFERENCE
---|---|---|---|---
THIS V2 LOCK-ON KIT INCLUDES ODI THROTTLE SNAP-CAMS B, C, D, J, K & M.
THE INCLUDED THROTTLE CAMS FITMENT APPLICATIONS ARE AS FOLLOWS:
BETA| 125/200/250/300RR Carbureted| 2| 2013-2022| D| ODI PART #: H70SCD
GAS GAS| EC 125/200/250/300| 2| 2000-2020| D| ODI PART #: H70SCD
GAS GAS| MC 250/300| 2| 2000-2011| D| ODI PART #: H70SCD
GAS GAS| MC/EX 250/350/450F| 4| 2020-2022| M| ODI PART #: H70SCM
HONDA| CR 125/250/500R| 2| 1989-2007| D| ODI PART #: H70SCD
HONDA| CRF 250R/250X| 4| 2004-2022| B| ODI PART #: H70SCB
HONDA| CRF 450R/450X| 4| 2002-2022| B| ODI PART #: H70SCB
HUSQVARNA| TC 85/125/250/300, TE150/250/300i| 2| 2012-2016| D| ODI PART

: H70SCD

HUSQVARNA| FC/FE/FS 250/350/450/501| 4| 2016-2022| M| ODI PART #: H70SCM
KAWASAKI| KX 125/250| 2| 1992-2012| C| ODI PART #: H70SCC
KAWASAKI| KX 250/450F| 4| 2004-2022| K| ODI PART #: H70SCK
KAWASAKI| KLX 150/230/250/300/450| 4| 2010-2022| K| ODI PART #: H70SCK
KAWASAKI| KLR 650| 4| 2008-2018| K| ODI PART #: H70SCK
KTM| 85/125/150/200SX/EXC/XC-W| 2| 2000-2015| D| ODI PART #: H70SCD
KTM| 250/300/380/SX/EXC/MXC/XC-W| 2| 2000-2015| D| ODI PART #: H70SCD
KTM| 250/350/450/500 SX-F/EXC-W/XC-W| 4| 2016-2022| M| ODI PART #: H70SCM
Motion Pro| Throttle, Vortex™| 2| 2000-2022| C| ODI PART #: H70SCC
SUZUKI| RM 125/250| 2| 1995-2008| C| ODI PART #: H70SCC
SUZUKI| RM-Z 250| 4| 2008-2022| J| ODI PART #: H70SCJ
SUZUKI| RM-Z 450F| 4| 2005-2022| K| ODI PART #: H70SCK
SUZUKI| RM-Z 450F| 4| 2005-2022| K| ODI PART #: H70SCK
YAMAHA| YZ 125/250/250X| 2| 1997-2022| C| ODI PART #: H70SCC
YAMAHA| YZ/WR 250F/450F| 4| 2014-2022| J| ODI PART #: H70SCJ
YAMAHA| Super Tenere ES| 4| 2014-2022| J| ODI PART #: H70SCJ
YAMAHA| YZF-R6/YZF-R1| 4| 2007-2020| J| ODI PART #: H70SCJ
THE FOLLOWING MODELS REQUIRE THE OEM THROTTLE CAM: Consult your OEM Dealer for Replacement.
GAS GAS| MC-E5 Electric| E| 2021-2023| OEM| OEM Grips ONLY
GAS GAS| EC/EX 250/300| 2| 2021-2023| OEM| 504.02.014.000
GAS GAS| MC 50/65| 2| 2021-2023| OEM| 453.02.014.000
GAS GAS| MC 85/125/250| 2| 2021-2023| OEM| 504.02.014.000
HUSQVARNA| EE5 Electric| E| 2020-2023| OEM| OEM Grips Only
HUSQVARNA| TC 50/65| 2| 2021-2023| OEM| 453.02.014.000
HUSQVARNA| TC/TE 125/150/250/300| 2| 2017-2022| OEM| 504.02.014.000
KTM| SX-E5 Electric| E| 2020-2023| OEM| OEM Grips Only
KTM| 50/65SX| 2| 2021-2023| OEM| 453.02.014.000
KTM| 85/105/125/150/250/300SX/XC/XCW| 2| 2017-2023| OEM| 504.02.014.000
ALTERNATE ODI THROTTLE CAMS ARE AVAILABLE FOR THE FOLLOWING MOTORCYCLES:
BETA| 350/390/430/480rr & Xtrainer| 4| 2011-2022| N| ODI PART #: H70SCN
COBRA| CX 50/65| 2| 2009-2018| E| ODI PART #: H70SCE
GAS GAS| MC 50/65| 2| 2009-2018| E| ODI PART #: H70SCE
GAS GAS| MC 50/65| 2| 2018-2020| N| ODI PART #: H70SCN
HONDA| CRF/XR 80, CRF/XR 100| 4| 2000-2013| H| ODI PART #: H70SCH
HONDA| CRF 125/150F| 4| 2003-2018| H| ODI PART #: H70SCH
HONDA| CRF 110/125F| 4| 2018-2022| R*| ODI PART #: H70SCR
NOTE:| *REQUIRES CABLE ADJUSTMENT FOR PROPER FIT. TALL BARS REQUIRES LONGER THROTTLE CABLE.
HONDA| CRF 150R| 4| 2007-2022| G| ODI PART #: H70SCG
HUSQVARNA| TC 50/65| 2| 2009-2018| E| ODI PART #: H70SCE
HUSQVARNA| TC 50/65| 2| 2018-2020| N| ODI PART #: H70SCN
KAWASAKI| KX 65/85/100/500| 2| 2000-2022| L| ODI PART #: H70SCL
KAWASAKI| KLX 110/140| 4| 2002-2022| L| ODI PART #: H70SCL
KAWASAKI| KDX 200/220| 2| 1992-2006| L| ODI PART #: H70SCL
KTM Mini| 50/65 Mini/SX, Husky TC50/65| 2| 2009-2018| E| ODI PART #: H70SCE
KTM Mini| 50/50 Mini/65SX| 2| 2018-2020| N| ODI PART #: H70SCN
KTM| 250SX-F, 350SX-F| 4| 2012-2015| A| ODI PART #: H70SCA
KTM| 400/450/500/520/525 SX/MXC/EXC/XC| 4| 2000-2014| A| ODI PART #: H70SCA
KTM| 450/525/625 SMC/SXC| 4| 2003-2015| A| ODI PART #: H70SCA
Motion Pro| Throttle, Straight Push/Pull| 4| 2000-2022| I| ODI PART #: H70SCI
SHERCO| 250/300 SC-R| 2| 2019-2020| S| ODI PART #: H70SCS
SHERCO| 250/300 SE-R| 2| 2016-2020| S| ODI PART #: H70SCS
SHERCO| 300/450 SEF-R| 4| 2016-2022| S| ODI PART #: H70SCS
SHERCO| 300/450 SCF-R| 4| 2017-2022| S| ODI PART #: H70SCS
SUZUKI| RM-Z 250/450| 4| 2004-2008| A| ODI PART #: H70SCA
SUZUKI| DR-Z 250/400S/SM| 4| 2000-2022| I| ODI PART #: H70SCI
SUZUKI| DR-Z 650S| 4| 2000-2022| I| ODI PART #: H70SCI
YAMAHA| YZ 65| 2| 2018-2022| P| ODI PART #: H70SCP
YAMAHA| YZ 85| 2| 1981-2022| F| ODI PART #: H70SCF
YAMAHA| YZ/IT/MX 125/250/400/465/490| 2| 1973-1984| F| ODI PART #: H70SCF
YAMAHA| YZ/WR 250F/400F/426F/450F| 4| 1998-2013| A| ODI PART #: H70SCA