HALLOMOTOR IP65 36V-52V 1000W-1500W Sine Wave ebike Controller Instruction Manual
- June 5, 2024
- HALLOMOTOR
Table of Contents
HALLOMOTOR IP65 36V-52V 1000W-1500W Sine Wave ebike Controller
Very Important Notice:
Before you connect controller with your motor wheel, please disconnect self-
learning plugs (No.12):
How to match controller and motor for first use:
- Lift your motor wheel off ground (very important)
- Connect Self-learning plug 6-8 seconds
- You will see motor wheel rotate slowly
- Please check whether rotation direction is correct
- If correct direction, then keep 6-8 seconds, then disconnect
- If reverse direction, then disconnect and plug again till get correct rotation direction, then keep 6-8 seconds, then disconnect
- Motor and Controller Pairing finished
Why 3-mode Controller
- Support Hall Sensor Mode (Sine Wave Mode)
- Support Non-Hall Mode (If your motor hall sensor burned or not match, controller will still work in square wave mode)
- Self-learning Function: Even wrong 3-phase combination between motor and controller, doesn’t matter, above self-learning process can correct it!
Connection Diagram
-
Power Supply Cable: XT60 Male Plug
Controller Side XT60 Male Red (Positive) Black (Negative)
Definition
Power Input Connector Positive Pole Negative Pole -
Motor Cable Connection (3-Phase + hall sensor):
-
Motor 3-Phase: “O” rings, use yellow “O” ring connection box
* Controller Side 3-“O” Rings Yellow
* Green
* Blue
* Definition
* Motor 3-Phase Connector
* Motor Phase-A Motor Phase-B
2. Motor hall sensor: White DJ7061-2.8-21 Female Plug
* Controller Side DJ7061-2.8-21 Female Red
* Black
* Yellow
* Green
* Blue
* Definition
* Motor Hall Sensor Connector 5V+ Positive
* Negative
* Hall Sensor Signal
* Hall Sensor Signal
* If you want motor rotate as reverse direction with original speed, then just exchange two wires of phase and hall sensor wires:
* 3-Phase Wire: exchange Yellow and Blue
* Hall Sensor Wire: exchange Yellow and Green
3. LCD Display Connection: Black SM-5A Male Plug
* Controller Side SM-5A Male Red
* Pink
* Black
* Blue
* Green
* Definition
* LCD Display Connector Power input positive Electric Lock
* Negative
* TxD
* If you don’t want to use LCD, please just plug the connector as follow photo (connect red and pink):
4. Electric Lock: White 2.8B-2 Female Plug
* Controller Side 2.8B-2 Female
* Red Red
* Definition
* Electric Lock Connector
* If you use your own throttle and without electric lock, then please just connect jumper plug as follow photo:
5. Throttle Connection: Black SM-3Y Female Plug
* Controller Side SM-3Y Female Dark Red Black
* Green(Signal)
* Definition Throttle Connector Positive
* Negative
* Hall Sensor Signal
6. Brake Levers Connection: 2 x Black SM-2Y Female Plugs
* Controller Side 2x SM-2Y Female Black
* Yellow
* Definition
* Brake Connector Negative
* Signal
7. PAS Connection: Black SM-3A Male Plug
* Controller Side SM-3A Male Pink
* Black
* Blue(Signal)
* Definition
* PAS Connector Positive
* Negative
* Hall Sensor Signal
8. Cruise Plug Connection: Black SM-2Y Female Plug
* Controller Side Definition
* SM-2Y Female Cruise Connector Black
* Yellow
1. Without jumper plug/Switch: Without cruise function
2. With jumper plug connected: Cruise function is activated (if you keep throttle at definite fixed speed 6 seconds will activate cruise function)
3. With switch (Switch on/off):
* Switch on: Cruise function is activated (if you keep throttle at definite fixed speed 6 seconds will activate cruise function)
* Switch off: Without cruise function
9. Head Light Connection: Black SM-2A Male Plugs
1. . Black SM-2A Male Plug: head light will be controlled by LCD Display, 36V or 48V output (according to battery you use), max current 150mA, max power 7W. Otherwise will be burned.
* Controller Side SM-2A Male Orange
* Black
* Definition
* Headlight Connector
* Your head light positive wire Your head light negative wire
2. Black SM-2A Male Plug: head light will be controlled by switch, you can connect switch to control your light, 36V or 48V output (according to battery you use), can take 2A current, 100W light.
* Controller Side SM-2A Male Red
* Black
* Definition
* Power Output Connector
* Your switch/head light positive wire Your head light negative wire
10. Reverse Function: Black SM-2Y Female Plug
* Controller Side SM-2Y Female
* Definition
* Reverse Jumper/Switch Connector
* Brown
* Black
1. Without jumper plug/Switch: Rotate forward
2. With jumper plug connected: Rotate backward
3. With Switch (Switch on/off): Switch on: Rotate backward; Switch off: Rotate forward
11. Alarm Function: Black SM-6Y Female plug
* Controller Side SM-6Y Female Red
* Pink
* Green
* Orange
* Black
* Definition
* Alarm Connector Power Positive (+)
* Wheel Movement Alarm Alarm Signal
* Electric Lock
* Power Negative (-)Read User Manual Online (PDF format)
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