Kamoer Fluid Tech DIP1500 Peristaltic Pump User Manual

User Manual DIP 1500 V2
intelligent peristaltic pump
2023/02/13 V1.0

Fluid Tech DIP1500 Peristaltic Pump

Kamoer Fluid Tech (Shanghai) Co., Ltd.
www.kamoer.com

Warranty service

1. Warranty Conditions
   The warranty service is only valid for users who have correctly installed, used and maintained in accordance with the manual, and all man-made faults or damages are not covered by the warranty.

2. Warranty coverage
   Within one year from the date of purchase, if there is any damage caused by the manufacturing process or components, the company will provide free warranty service. The free maintenance service provided during the warranty period includes free repair, free replacement of faulty spare parts, and replacement of products that cannot be repaired with products of the same model. Free service does not include shipping costs incurred for product repairs.

3. Non-warranty coverage
   The following factors are not covered by the free warranty, and customer repairs are subject to fees.

1. Product appearance (please confirm when purchasing);
2. Improper use, maintenance, or storage (please use, maintain and store correctly according to the user manual);
3. Access to inappropriate power supply;
4. Damage to the components caused by the short circuit of the circuit board caused by the entry of various insects into the machine;
5. Losses caused by accidents;
6. Use inappropriate spare parts (non-company spare parts are not applicable);
7. Persons not authorized by the company negligently handle, modify or repair (please do not dismantle or repair without authorization);
8. Failure or damage caused by use outside the applicable occasion;
9. Damage caused by force majeure, etc.;
10. Consumable and wearing parts (pump tube, connector, connecting tube, etc.);
11. The warranty period has expired.

Main features

RS485 communication control, foot switch control
External analog signal control| 0-5V, 0-10V and 4-20mA
Power failure parameter memory| support
Working mode| speed mode, flow mode
Way of working| Fully automatic cycle, semi-automatic cycle, manual
Support function| Start and stop, forward and reverse, speed adjustment, etc.
Power supply mode| External power adapter
Power| ＜50W

Working conditions

• Working Environment: Temperature 0℃～60℃, relative humidity <80%RH without condensation
• Rated voltage: DC24V
• Maximum current: 2A

Appearance description

• Digital display
  Used to display information such as speed, addition amount, flow rate, time, etc.
  The first digit shows the upper half : The last three digits indicate the set working hours or the added amount
  The first digit shows the lower half : The last three digits indicate the set stop duration When the first digit shows : menu function

• Rotary encoder
  Used to adjust speed and time. Clockwise increases, counterclockwise decreases; the faster the rotation speed, the larger the adjustment increment; the speed can be adjusted during the pump operation.

• Direction control switch
  Used to control the direction of rotation of the peristaltic pump; When dialed to the up, the pump rotates counterclockwise; when it is dialed to the down, the pump rotates clockwise. The switch is ineffective during the operation of the peristaltic pump, and will only switch to the post-switching state when the peristaltic pump stops running and runs again.

• Power socket
  External DC power, 24VDC 2A.

• Combination control port
  The combined control port has 9 pins, including 485 communication, external start-stop control, analog signal control 0-5V/0-10V, analog signal control 4-20mA functions. The interface definition is shown in the figure below:

Pin 1: Reserved
Pin 2: 485B Pin
Pin 3: 485 A
Pin 4: Foot switch +
Pin 5: Foot switch-
Pin 6: Analog signal 5V-/10V-
Pin 7: Analog signal 5V+/10V+
Pin 9: Analog signal mA+
Pin 8: Analog signal mA-

Working mode – speed mode

Set the working mode to speed mode through the function menu, and the factory default is speed mode. The parameters set in speed mode include speed (unit is rev/min), running time (unit is second), stop time (unit is second).

• Fully automatic cycle mode setting
  1. When the pump is stopped, the working interface displays the current speed (rev/min);
  2. Press and hold the encoder to enter the pump running time setting interface. At this time, the first digit of the digital tube only displays the upper half ; rotate the encoder to set the running time, and the setting range is 0 to 999 seconds;
  3. Short press the encoder to switch to the pump stop time setting interface. At this time, the first digit of the digital tube only displays the lower half ;
  4. Rotate the encoder to set the stop time, the setting range is 0-999 seconds;
  5. Long press the encoder to return to the speed display interface, and the running time and stop time will be saved automatically;
  6. Short press the encoder, the pump will start to cycle according to the set running time and stop time;
  7. Short press the encoder, the pump stops, and the digital tube switches to the speed display interface.

• Semi-automatic cycle mode setting
  Just set the pump stop time to 0 in step 4 of the fully automatic circulation mode setting. At this time, after the pump stops running according to the set running time, it will not start automatically again; if you want to start again, short press the encoder.

• Manual mode setting
  In the fully automatic cycle mode setting, the second step sets the pump running time to 0, and the fourth step sets the pump stop time to 0. At this time, the start and stop of the pump are controlled by an encoder or a foot switch, and the encoder can be rotated to adjust the speed during operation.

Working mode – flow mode

Set the working mode to the flow mode through the function menu, and the parameters set in the flow mode include the flow rate (in milliliters per minute), the amount added (in milliliters), and the stop time (in seconds).

• Fully automatic cycle mode setting
  1. When the pump is stopped, the working interface displays the current flow rate (ml/min);
  2. Press and hold the encoder to enter the pump addition setting interface;
  3. Rotate the encoder to set the amount added, the setting range is 0-9999ml;
  4. Short press the encoder to switch to the pump stop time setting interface. At this time, the first digit of the digital tube only displays the lower half ;
  5. Rotate the encoder to set the stop time, the setting range is 0~999 seconds;
  6. Long press the encoder to return to the flow display interface, and the added amount and stop time will be automatically saved;
  7. Short press the encoder, the pump starts to cycle according to the set addition amount and stop time;
  8. Short press the encoder, the pump stops, and the digital tube switches to the flow display interface.

• Semi-automatic cycle mode setting
  Just set the pump stop time to 0 in step 4 of the fully automatic circulation mode setting. At this time, the pump stops running according to the set amount of addition, and will not start automatically again; if you need to start again, short press the encoder.

• Manual mode setting
  In the setting of fully automatic cycle mode, set the pump addition amount to 0 in the second step, and set the pump stop time to 0 in the fourth step. At this time, the start and stop of the pump are all controlled by the encoder or foot switch, and during the operation The flow can be adjusted with a rotary encoder.

Function menu introduction

Parameters can be customized through the menu, which includes the following functions:

C001. Running mode
C002. Running direction
C003. Foot switch setting
C004. Calibration
C005. Running state saving
C006. Analog selection
C007. Suction back function
C008. Maximum speed setting
C011. Factory reset
C012. Set communication address
C013. Set baud rate
The following are the steps to enter the menu:

encoder for 2 seconds on the working interface to enter the running time setting interface
runtime setting interface| | On the running time setting interface, press and hold the rotary encoder for 2 seconds to enter the function menu selection interface
menu selection interface| | The last 2 digits of the function menu selection interface are the function item index, adjust the function options through the rotary encoder, short press to enter the function setting interface, long press to save and return to the working interface

Note: The setting can only be saved by long pressing the rotary encoder, and the setting will not be saved by short pressing the rotary encoder.

Function setting

• “C001” working mode
  On the function selection interface, when the rotary encoder displays “C001” and the corresponding function is “running mode”, short press the rotary encoder to enter the setting interface, and the “speed mode” and “flow mode” can be switched. The last digit represents mode, rotate the encoder to select. Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | 0 means speed mode
  | 1 means flow mode
• C002″ running direction
  On the function selection interface, rotate the encoder, when the corresponding function of “C002” is displayed as “direction level mode setting”, short press the rotary encoder to enter the setting interface, the first digit of the digital tube displays 2, the middle two spaces, and the last digit Representative mode, adjust the last 1 option through the rotary encoder to correspond to the lowlevel running direction. Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | 0 means low level corresponds to clockwise
  | 1 means high level corresponds to counterclockwise
• “C003” foot switch trigger mode
  On the function selection interface, rotate the encoder, when the corresponding function of “C003” is displayed as “foot switch setting”, short press the rotary encoder to enter the setting interface, and you can set the usage mode of the foot switch. The last digit represents how the foot switch is used.
  Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | 0 means trigger mode (press the foot switch once, the pump starts to work, press it again, the pump stops working)
  | 1 means low level trigger (long press the foot switch, the pump works, release the foot switch, the pump stops working)
  | 2 stands for high level trigger (release the foot switch, the pump works, long press the foot switch, the pump stops working)
• “C004” flow calibration

1. On the function selection interface, rotate the encoder, when the corresponding function of “C004” is displayed as “Flow Calibration”, short press the rotary encoder to enter the setting interface, and the flow of the pump head can be calibrated.
2. After entering the setting interface, the first digit of the digital tube displays 4, a space in the middle, and the last 2 digits represent time seconds.
3. When the pump is stopped, it will switch to display “speed (RPM)” and “4 time” every 2 seconds. When the speed is displayed, the rotary encoder can be rotated to change the speed.
   When the time is displayed, the rotary encoder can be rotated to change the time.
4. After completing the setting, short press the rotary encoder to start the flow calibration work, and the display interface will display “4 countdown time” during operation.
5. After the countdown is over, the screen displays the volume input interface. You can input the actual volume by rotating the rotary encoder. After completing the input, you can long press the rotary encoder to save and return to the working interface.
   Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface.

• “C005” running state save
  On the function selection interface, rotate the encoder, when the corresponding function of “C005” is displayed as “Save Running State”, short press the rotary encoder to enter the setting interface, and you can set whether to save the current running state. The last digit represents whether to save or not. The running state is saved as follows:

1. If it was running before power off, it will keep running after power on again;
2. If it was in stop state before power off, it will still stop after power on again.
   Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
   ---|---|---
   | | 0 means do not save
   | 1 means save

• “C006” analog selection
  On the function selection interface, rotate the encoder, when the corresponding function of “C006” is displayed as “analog selection”, short press the rotary encoder to enter the setting interface, and the analog selection can be set. Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | 0-5V
  | 0-10V
  | 4-20mA
  | encoder mode
  | RS485 mode
• “C007” suction function
  On the function selection interface, rotate the encoder, when “C007” is displayed, the corresponding function is “back suction setting”. Short press the rotary encoder to enter the setting interface.

1. The back-suction function means that after the pump stops working, it will suck back for a certain amount of time (in seconds) to prevent the liquid from dripping at the outlet of the pump tube.
2. Enter the setting interface, the first digit of the digital tube displays 7, a space in the middle, and the last 2 digits represent the suction time. Adjust the last 2 options by rotating the rotary encoder, and the number represents the number of seconds of suction.
3. Rotate the rotary encoder when the “back suction time” is displayed to adjust the back suction time (0-99 seconds);
4. In the suck-back function setting interface, it displayed as “back suction time” and “back suction speed” every 2 seconds.
5. When the “back suction speed” is displayed, there is a decimal point between the third and speed (0-400rpm fourth digits on the interface. At this time, rotate the rotary encoder to adjust the back suction).
   Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
   ---|---|---
   | | suction time
   | suction speed

• “C008” maximum speed setting
  On the function selection interface, rotate the encoder, when the corresponding function of “C008” is displayed as “maximum speed setting”, short press the rotary encoder to enter the setting interface.
  Enter the setting interface, the interface displays the max speed, adjust the max speed by rotating the rotary encoder. Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | Maximum speed setting, adjustable via rotary encoder
• “C011” restore factory settings
  On the function selection interface, rotate the encoder, when the corresponding function of “C011” is displayed as “restore factory settings”, short press the rotary encoder to enter the setting interface.
  Enter the setting interface, the first digit of the digital tube displays 11, the middle space is 1 space, and the last digit is a confirmation digit. Adjust the last digit option by rotating the rotary encoder, adjust it to 1, click OK, restore the factory settings, and restart the program. Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function interface| interface display| setting description
  ---|---|---
  | | cancel restore
  | Restore Factory Defaults
• “C012” communication address setting
  On the function selection interface, rotate the encoder, when the corresponding function of “C012” is displayed as “communication address setting”, short press the rotary encoder to enter the setting interface.
  Enter the setting interface, the last 3 digits represent the address, adjust the communication address of the last 3 digits by rotating the rotary encoder, the address selection range is from 1 to 247, short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface.
  The communication address here is the same address as the address setting in the 485 Modbus communication protocol. Function interface| interface display| setting description
  ---|---|---
  | | The default address is 192 (0xC0), adjust  the  address  through  the rotary encoder
• “C013” baud rate setting
  On the function selection interface, rotate the encoder, when the display “C013” corresponds to the function of “baud rate setting”, short press the rotary encoder to enter the setting interface.
  Enter the setting interface, the first digit displays 13, the middle space is 1 space, and the last digit indicates the baud rate index, the index is as follows: (the baud rate set here is the same as the baud rate set in 485 Modbus)
  0: 1200 1: 2400 2: 4800 3: 9600
  4: 19200 5: 38400 6: 57600 7: 115200
  Short press the rotary encoder to return to the function selection interface; long press the rotary encoder (the setting takes effect) and return to the working interface. Function| Display| Setting Description
  ---|---|---
  | | 13 is the menu number, 3 is the baud rate index, which can be selected by the rotary encoder

External control

• 485 communication control
  Control the device through 485 communication, please connect the 485-communication cable.

• Analog control
  Control the device by analog signal (0-5V, 0-10V or 4-20mA), please connect the signal line according to the actual control method.

Dimensions

Flow rate reference

Note: The maximum flow rate in the above chart is obtained at room temperature (about 25°C), using a new pump tube that has been aged for 30 minutes and tested water at 400 rpm, for reference only.
Ambient temperature, the material and elasticity of the pump tube, the viscosity of the test liquid and other factors will affect the actual flow rate. The thickness of the pump tubing will affect the actual maximum speed for stable operation.
Make it smart to pump fluid
Kamoer is a registered trademark of Kamoer Fluid Tech (Shanghai) Co., Ltd. The company reserves the right to improve and change product appearance and technical specifications without prior notice.

http://www.kamoer.com 
Kamoer Fluid Tech (Shanghai) Co., Ltd.
Addr: Building 4, No. 79 XiangJing Road, Songjiang District,
Shanghai, China
Phone: +86-021-67742578
Website: www.kamoer.com

References

• Peristaltic Pumps, Diaphragm Pumps, Syringe Pumps - Katruer Fluid Technology

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