XPORTION 1221986450 8kw Diesel Air Heater User Manual

User Manual Diesel Air Heater

Safety Information

Danger!

• ONLY use this product in accordance with these instructions and ALL local regulations and guidelines related to the use of diesel fuel and heating equipment. Failure to do so may expose you to legal liability and risk serious property damage and severe personal injury, possibly including death.
• DO NOT allow children or those unfamiliar with this product to use or install it. Do not use while under the influence of alcohol, drugs, or any medication that negatively affects your judgment or reflexes. Keep children and bystanders away during installation.
• Keep your work site clean and well lit. Cluttered and dark work areas invite accidents.
• Disconnect the vehicle battery connections before any installation, adjustment, repair, or mainte-nance.
• ALWAYS turn off the heater before adding any fuel.
• ONLY use DIESEL fuel for the heater. The use of low-quality diesel or other type of fuel may result in malfunctions or even involve risk of fire.
• ALWAYS use personal protective equipment (PPE) suitable for your task. Always wear ANSI-ap-proved eye and hand protection while using this product. Nonslip footwear is also highly recom-mended. Other equipment, such as ear, head, and body protection, may also be necessary depending on your work and other equipment.
• Dress properly for the installation of the heater. DO NOT wear loose clothing or jewelry and keep hair, clothing, gloves, hoses, and tools away from any moving parts.
• The exhaust pipe must be routed to the outside of the vehicle or to an open outdoor area to prevent the accumulation of harmful gas in a enclosed space.
• NEVER operate the heater in a confined space without proper ventilation. This can result in the buildup of harmful gases and pose a risk to human health. If you experience any symptoms such as headaches, dizziness, or unconsciousness while operating the heater, immediately stop using the heater and move to a well-ventilated area. If symptoms persist, seek medical attention prompt-ly. It is important to take these symptoms seriously and prioritize your health and safety.
• The heater and its components can become hot during operation. Avoid touching them to prevent the risk of burns or injury. ALWAYS wait for components to cool down or use protective gear when handling.
• ALWAYS install this heater in a spacious compartment away from any combustible or flammable materials. NEVER use the heater in hazardous locations such as fuel depots, carbon storage, and timber warehouses.
• If a fuel leak occurs, turn off the heater IMMEDIATELY and disconnect the fuel line. ONLY use a trained and licensed technician to repair the leak.
• Maintain this product. Check for misalignment, binding, wear, or other damage before use. If any damage is detected, repair or replace the problematic components before further use. Only replace components with identical parts.
• Cotton and sponge have a combustion point of 150°C, paper has a combustion point of 130°C, fabric has a combustion point of 270°C, and diesel fuel has a combustion point of 220°C. The temperature of the hot air outlet should not exceed 85°C, while the exhaust pipe outlet temperature can exceed 270°C.

Installation Diagram

During installation, the oil tank should be properly placed above the main engine to facilitate the operation of the fuel pump. Warning:

1. The air inlet shall not be blocked, and keep the inlet open and clear.
2. Keep the exhaust pipe clear. The exhaust pipe outlet shall be kept away from anything flammable, and avoid heating and igniting the flammable goods and loading cargo on the ground.
3. To ensure optimal combustion, please remember that the smoke exhaust pipe cannot be placed upward, but must be placed horizontally or download.

User Manual for Diesel Heater

The control panel is shown in the diagram below

1. Gear up button
2. Power on / off button
3. Gear down button
4. Settings button
5. OK button
6. Working status symbol
7. Display of ambient temperature
8. Timer symbol
9. Plateau mode symbol
10. Fault symbol
11. Display of data and parameters
12. Schematic diagram of the main unit
13. Manual fuel pump button

Operating Instructions

1. Power On/Off Operation:1.1 Power On Operation:
   In the power-off state, press and hold the power button for 2 seconds to tum on the device.
   The display will show the “Power On State” as shown in the diagram above.
   1.2 Power Off Operation:
   In the power-on state, press and hold the power button for 2 seconds to initiate the cool-down process before shutting down. The display will show the icon “Cooling Down” . After the cool-down process, the device will shut down and display the “Power Off State”.
   Please note that when the device is in the cooling-down state, do not forcefully cut off the power directly, as the components need to cool down to prevent damage. Only disconnect the power when the machine is in the power-off state.
   1.3 Manual Mode Operation:
   The manual mode has 6 gears ( H1-H6 ), with H6 indicating the maximum power. In the “Power On State” as shown in the diagram above, use the Gear Up ( ) or Gear Down ( ) buttons to adjust the gear position. The current gear position is indicated by the bar graph on the main unit schematic diagram.
   1.4 Auto Mode Operation:
   In the auto mode, as shown in the diagram above with the temperature set at 20°C, use the Gear Up ( ) or Gear Down ( ) buttons to adjust the temperature within the range of 5°C to 30°C.
   Press and hold the Settings button to switch between manual and auto mode. The temperature range is displayed on the panel: -20°C to 40°C.

2. Switching Display Data in Power-On State:
   In the power-on state, press the OK button to switch the display data in the following order: gear position (or set temperature) -> casing temperature -> operating voltage.

3. Manual Fuel Pump Operation:
   When the heater turn off, you can press manual refueling key to manually control the work of oil pump. You can hear the sound of the oil pump, pumping oil and release the button to stop pumping. Please use carefully.

4. Plateau Mode Operation:
   Simultaneously press and hold the Settings button and the OK button for 2 seconds to enter the plateau mode. The icon “Plateau Mode”  will be displayed, indicating that the wind-to-oil ratio is adjusted to adapt to high-altitude areas with low oxygen levels. To exit the plateau mode, simultaneously press and hold the Settings button and the OK button for 2 seconds.
   Please use with caution.

5. Setting Timer for Power-On/Off:
   Simultaneously press and hotd the OK button and the Gear Down ( ) button for 2 seconds to enter the timer setting interface, as shown in the diagram. The symbol “ ” will blink, indicating a scheduled power-on time of 10.1 hours. ON: Set the timer for power-on.
   OFF: Set the timer for power-off.
   5.1 Use the Gear Up ( ) or Gear Down ( ) buttons to adjust the time value.
   Time adjustment range: 0.1~24.0 hours
   5.2 Press the power button to ( ) switch to the next digit.
   5.3 Press the Settings button to toggle between adjusting the power-on and power-off time values.
   5.4 Press the OK button to save the settings and exit the interface.
   5.5 Press and hold the Settings button for 2 seconds to exit the interface without saving the settings.

6. Initiating Timer for Power-On/Off:
   Simultaneously press and hold the Settings button and the Gear Up ( ) button to activate the timer function. In the power-off state, the timer will initiate the power-on process, and in the power-on state, it will initiate the power-off process. The symbols “ON” or “OFF” will blink, indicating the respective timer status. Press the Settings button to view the remaining time.

7. Remote Control Pairing:
   In the power-off state, simultaneously press and hold the Gear Down ( ) button for 2 seconds to enter the remote control pairing mode, as shown in the diagram. 7.1 7.1.Use the Gear Up ( ) or Gear Down ( ) buttons to adjust the third digit to set the remote control number, ranging from 1 to 5, corresponding to five different remote controls.
   7.2 Once the desired remote control number is selected, press any button on the remote control to complete the pairing process.
   7.3 Press the Settings button to exit the remote control pairing mode. “Remote control requirements: 433MHz frequency band, 24-bit code.

8. Fault Alarms:
   The diagram shows the corresponding fault symbols blinking, indicating the occurrence of a fault in the respective component. The displayed data represents the fault code. Please refer to the fault table for the specific meanings of the fault codes.
   Blinking symbols for spark plug, fuel pump, fan, sensor, power supply, etc., indicate a fault in the corresponding component.

Maintenance

Poorly ventilated exhaust can be fatal. Follow all ventilation maintenance procedures carefully.

• Periodicaily inspect the electrical connections, if loose connection found, tighten them if necessary.
• Regularly check the fuel levels of the fuel tank to ensure there is enough diesel to keep the heater running. If fuel level is low, top up the tank with diesel, being careful to avoid overfilling.
• Clean the air filter regularly by removing it from the heater and tapping it gently against a hard surface to remove debris. Use a clean cloth or brush to remove smaller dirt or debris. Finally, reattach the air filter to the heater. It is recommended to clean the air filter every few months during normal use and more frequently in polluted areas or after heavy use.
• Check the fuel pipe and connections for any signs of leaks, such as fuel spots on the floor or a strong diesel odor. If there are leaks, tighten the connections to prevent further leakage. If you are unsure how to tighten, consult your vehicle’s manual or seek assistance from a trained and licensed technician.
• Check the exhaust pipe regularly for blockages, clearing and cleaning the line if needed.
• If the heater has not been used for an extended period, it is important to perform a test run before actual using. This will ensure that the heater is functioning properly and that there are no leaks or other issues that could be harmful. To perform a test run, turn on the heater and let it run for a few minutes while observing the fuel and temperature, and exhaust pipe. If everything appears to be working correctly, the heater is ready for use. If you notice any issues, such as dirty or broken components, clean or replace them as needed. For significant issues, seek assistance from a trained and licensed technician.

Troubleshooting

battery or generator for normal operation, and check if the fuse is broken.
E-3| Ignition plug failure| 1.Check for loose ignition plug connectors and/or possibly wire short-circuit with the housing.
2.Check if the ignition plug is damaged.
E-4| Fuel pump failure| Inspect the fuel pump connection harness and connectors for damage, looseness, oxidation, short-circuits, or open circuits.
E-5| High-temperature alarm (Inlet > 50 C ;
Housing > 230 C)| 1.Check if the heating airflow path is clear.
2.Verify if the fan is operating correctly.
3.Inspect if the temperature sensor is functioning properly.
E-6| Fan failure| 1.Check if the impeller is jammed.
2.nspect for any loose connection plugs.
3.Ensure proper gap between the magnet on the fan wheel and the Hall sensor on the controller.
4.Check for short-circuit or open circuit on the harness; check for motor leak electricity.
0.00E+00| Stall| 1.Check if any of the following circumstance is being found: low fuel, low-temperature solidification of fuel, fuel pipe blockage, or fuel pump jamming.
2.Inspect if the intake and exhaust airflow paths are clear.
3.Ensure sufficient contact between the housing temperature sensor and the housing.
Fault Code| Fault Reason| Troubleshooting
---|---|---
E-8| Start failure| 1.If the housing temperature is too high and the cooling operation fails to cool down the housing, wait excess of time until the machine is cooled down and try to power on again.
2.If there is excess amount of white smoke in the exhaust.| 2.1) Check if the filter next to the ignition plug is clean, replace if dirty.
2.2) Verify if the fuel
injection from the fuel pump is working properly.
2.3) Inspect if the ignition plug is damaged.
3.If there is a small amount of white smoke or no smoke in the exhaust.| 3.1) Check for fuel shortage, frozen or blocked of fuel pipe.
3.2) Inspect if the fuel
pump is stuck or damaged and unable to deliver fuel.
3.3) Verify if the air intake and exhaust blockage.
3.4) Check if the ignition plug is damaged.
3.5) Check if the gap between the internal fan wheel is too large.
4.If ignition is normal but the ignition failure fault persists.| 4.1) Ensure sufficient contact between the housing temperature sensor and the housing.
E-9| Sensor failure| Check if the temperature sensor harness and connectors are damaged or loose.

Note:
During the installation process or in your day-to-day usage, if you encounter any issues, please feel free to reach out to our customer service on the purchasing platform. We are here to assist you and will make every effort to resolve any problems you may have.
E-mial: xportion1988@hotmail.com

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