Barmesa Pumps BSP3CCE Series Self Priming Close Coupled Pump Instruction Manual

Barmesa Pumps BSP3CCE Series Self Priming Close Coupled Pump Instruction Manual

General Safety Information

IMPORTANT! – Read all instructions in this manual before operating or servicing a pump.

Before installation, read the following instructions carefully. Failure to follow instruction and safety information could cause serious bodily injury, death and/or property damage. Each Barmesa product is carefully inspected to insure proper performance. Closely following these instructions will eliminate potential operating problems, assuring years of trouble-free service.

DANGER

“Danger” indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

“Warning” indicates an imminently hazardous situation which, if not avoided, MAY result in death or serious injury.

IMPORTANT! – Bar mesa Pumps is not responsible for losses, injury or death resulting from failure to observe these safety precautions, misuse, abuse or misapplication of pumps or equipment.

A L L R E T U R N E D P R O D U C T S M U S T B E CLEANED, SANITIZED, OR D E CO N TA M I N AT E D P R I O R TO S H I P M E N T , T O I N S U R E E M P L O Y E E S W I L L N O T B E EXPOSED TO HEALTH HAZARDS IN HANDLING SAID MATERIAL. ALL A P P L I C A B L E L A W S A N D R E G U L AT I O N S S H A L L A P P LY.

WARNING

Installation, wiring, and j u n c t i o n co n n e c t i o n s m u s t b e i n accordance with the National Electric Code and all applicable state and local codes. Requirements may vary depending on usage and location.

WARNING

I n s t a l l a t i o n a n servicing is to be conducted by qualified personnel only.

Keep clear of suction and discharge openings. Do not insert fingers in pump with power connected; the impeller can cause serious injury

Always wear eye protection when working on pumps. Do not wear loose clothing that may become entangled in moving parts.

**DANGER

**

Pumps build up heat and pressure during operation. Allow time for pumps to cool before handling or servicing the pump or any accessory items associated with or near the pump.

DANGER

This pump is not intended for use in swimming pools or water installations where there is human contact with pumped fluid

DANGER

Risk of electric shock. To reduce risk of electric shock, always disconnect pump from power source before handling any aspect of the pumping system. L ock out power and tag.

WARNING

Risk of electric shock. To reduce risk of electric shock, always disconnect pump from power source before handling any aspect of the pumping system. Lock out power and tag.

WARNING

D o n o t u s e t h e s e pumps in water over 160º F. Do not exceed manufacturers recommended maximum performance, as this could cause the motor to overheat.

DANGER

Operation against a closed discharge valve will cause premature bearing and seal failure. Heat build up on self-priming and end suction pumps may cause dangerous pressures. A high temperature switch o r p r e s s u r e r e l i e f v a l v e i s recommended to be installed in pump case.

WARNING

C a r e f u l l y r e a d instruction manuals supplied with motor or engine before operating or servicing

WARNING
 

Pumps construct ted w i t h o r f i t t e d w i t h bronze/brass may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other r e p r o d u c t i v e h a r m . V a r i o u s g o v e r n m e n t a g e n c i e s h a v e determined that leaded copper alloys should not be used in potable water applications.

DANGER

These pumps are not to be installed in locations classified as hazardous in accordance with the National Electric Code, ANSI/NFPA 70.

IMPORTANT! – Prior to installation, record Model Number, Serial, Amps, Voltage, Phase and HP from pump name plate for the future reference. Also record the Voltage and Current Readings at Startup:

Model Number: _
Serial: ___
Amps:
Voltage:
Phase:
HP:

Specifications & Dimensions

SUCTION / DISCHARGE: 1½”, 2″ & 3″ NPT, female.
LIQUIDTEMPERATURE: 160° F (71° C) max.
INTERMEDIATE: Cast iron ASTM A-48 class 30.
VOLUTE: Cast iron ASTM A-48 class 30.
BODY: Cast iron ASTM A-48 class 30.
BASE: Steel
IMPELLER: 2 vane, open, trash type, dynamically balanced. Cast iron ASTM A-48 class 30.
SHAFT: 416 series stainless steel.
HARDWARE: Steel & stainless steel.
SQUARERINGS: Buna-N.
PAINT: Air dry enamel, water based.
SEAL: Mechanical, self lubrication. Ceramic stationary part, carbon ring seal and exclusion in the rotating part. Buna-N elastomer and stainless steel spring.
CHECK VALVE: Flap-neoprene. Steel.
MOTOR: Open Drip Proof or TEFC, C-face, footed, squirrel cage induction, class B or F insulation.
Single phase: 115/230 volts, 60 Hz, 3450 RPM.
Three phase: 230/460 volts, 60 Hz, 3450 RPM.
OPTIONAL EQUIPMENT: Bronze fitted volute and impeller.

MODEL| PART No.| HP| PHASE| VOLTS| ENCLOSURE| MAX AMPS| A (inches)| WEIGHT (pounds)
---|---|---|---|---|---|---|---|---
BSP3CCE1| 62030001| 1.5| 1| 115/230| ODP| 13/6.5| 18.58| 91
BSP3CCE3| 62030002| 1.5| 3| 230/460| ODP| 5.5 – 4.4/2.2| 17.91| 84
BSP3CCE1-BF| 62030101| 1.5| 1| 115/230| ODP| 13/6.5| 18.58| 91
BSP3CCE3-BF| 62030102| 1.5| 3| 230/460| ODP| 5.5 – 4.4/2.2| 17.91| 84
BSP3CCE3-T| 62030022| 1.5| 3| 230/460| TEFC| 4.9 – 4.6/2.3| 17.61| 85
BSP3CCE3-TBF| 62030122| 1.5| 3| 230/460| TEFC| 4.9 – 4.6/2.3| 17.61| 85
BSP4CCE1| 62030003| 2| 1| 115/230| ODP| 26/13| 17.93| 101
BSP4CCE3| 62030004| 2| 3| 230/460| ODP| 6.4 – 5.4/2.7| 18.41| 92
BSP4CCE1-BF| 62030103| 2| 1| 115/230| ODP| 26/13| 17.93| 101
BSP4CCE3-BF| 62030104| 2| 3| 230/460| ODP| 6.4 – 5.4/2.7| 18.41| 92
BSP4CCE1-T| 62030023| 2| 1| 115/230| TEFC| 23/11.5| 19.31| 112
BSP4CCE3-T| 62030024| 2| 3| 230/460| TEFC| 7.0 – 5.4/2.7| 18.43| 98
BSP4CCE1-TBF| –| 2| 1| 115/230| TEFC| 23/11.5| 19.31| 112
BSP4CCE3-TBF| 62030124| 2| 3| 230/460| TEFC| 7.0 – 5.4/2.7| 18.43| 98
BSP5CCE1| 62030005| 3| 1| 115/230| ODP| 29/14.5| 18.81| 105
BSP5CCE3| 62030006| 3| 3| 230/460| ODP| 8.5/8.4| 18.43| 94
BSP5CCE1-BF| 62030105| 3| 1| 115/230| ODP| 29/14.5| 18.81| 105
BSP5CCE3-BF| 62030106| 3| 3| 230/460| ODP| 8.5/8.4| 18.43| 94
BSP5CCE1-T| 62030025| 3| 1| 115/230| TEFC| 26/13| 20.68| 117
BSP5CCE3-T| 62030026| 3| 3| 230/460| TEFC| 8.1 – 7.6/3.8| 18.43| 97
BSP5CCE1-TBF| 62030123| 3| 1| 115/230| TEFC| 26/13| 20.68| 117
BSP5CCE3-TBF| 62030125| 3| 3| 230/460| TEFC| 8.1 – 7.6/3.8| 18.43| 97

DIMENSIONAL DRAWING SELF-PRIMING PUMP BSP10CCE

MODEL| PART No.| HP| PHASE| VOLTS| ENCLOSURE| MAX AMPS| A (inches)| WEIGHT (pounds)
---|---|---|---|---|---|---|---|---
BSP10CCE3| 62030008| 5| 3| 230/460| ODP| 13.12/6| 21.25| 168
BSP10CCE3-BF| 62030109| 5| 3| 230/460| ODP| 13.12/6| 21.25| 168
BSP10CCE3-T| 62030027| 5| 3| 230/460| TEFC| 12.6-11.6/5.8| 22.81| 165
BSP10CCE3-TBF| 62030129| 5| 3| 230/460| TEFC| 12.6-11.6/5.8| 22.81| 168

T = totally enclosed
BF = bronze fitted
TB = totally enclosed bronze fitted

• Overall length of unit and amps is subject to the motor manufacture

DIMESIONAL DRAWING SELF PRIMING PUMP BSP15CCE

DIMENSIONS: INCHES OVERALL DIMENSIONS SUBJECT TO MOTOR MANUFACTURER

MODEL| PART No.| HP| PHASE| VOLTS| ENCLOSURE| MAX AMPS| A (inches)| WEIGHT (pounds)
---|---|---|---|---|---|---|---|---
BSP15CCE3| 62030009| 7.5| 3| 230/460| ODP| 18.8-17.4/8.7| 23.22| 248
BSP15CCE3-BF| 62030110| 7.5| 3| 230/460| ODP| 18.8-17.4/8.7| 23.22| 248
BSP15CCE3-T| 62030029| 7.5| 3| 230/460| TEFC| 18.5-17.4/8.7| 26.28| 251
BSP15CCE3-TBF| 62030130| 7.5| 3| 230/460| TEFC| 18.5-17.4/8.7| 26.28| 251

T = totally enclosed
BF = bronze fitted
TB = totally enclosed bronze fitted

• Overall length of unit and amps is subject to the motor manufacture.
  

MODEL| PART No.| HP| PHASE| VOLTS| ENCLOSURE| MAX AMPS| A (inches)| WEIGHT (pounds)
---|---|---|---|---|---|---|---|---
BSP20CCE3| 62030010| 10| 3| 230/460| ODP| 25.2-24/12| 24.79| 294
BSP20CCE3-BF| 62030112| 10| 3| 230/460| ODP| 25.2-24/12| 24.79| 294
BSP20CCE3-T| 62030030| 10| 3| 230/460| TEFC| 25-23/11.5| 26.36| 301
BSP20CCE3-TBF| 62030131| 10| 3| 230/460| TEFC| 25-23/11.5| 26.36| 301

T= totally enclosed
BF = bronze fitted
TB = totally enclosed bronze fitted

• Overall length of unit and amps is subject to the motor manufacture.

DIMESIONAL DRAWING SELF PRIMING PUMP BSP25CCE

MODEL| PART No.| HP| PHASE| VOLTS| ENCLOSURE| MAX AMPS| A (inches)| WEIGHT (pounds)
---|---|---|---|---|---|---|---|---
BSP25CCE3| 62030011| 15| 3| 230/460| ODP| 44-40/20| 24.79| 322
BSP25CCE3-BF| 62030111| 15| 3| 230/460| ODP| 44-40/20| 24.79| 322
BSP25CCE3-T| 62030031| 15| 3| 230/460| TEFC| 38-35/17.5| 27.49| 341
BSP25CCE3-TBF| 62030132| 15| 3| 230/460| TEFC| 38-35/17.5| 27.49| 341

T = totally enclosed
BF = bronze fitted
TB = totally enclosed bronze fitted

• Overall length of unit and amps is subject to the motor manufacture.

  • Receiving inspection
    Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace.

  • Storage
    Any product that is stored for a period longer than six (6) months from the date of purchase should be bench tested prior to installation. A bench test consists of, checking the impeller to assure it is free turning and a run test to assure the motor (and switch if provided) operate properly

  • Location
    Locate pump as near as possible to the liquid being pumped. Do Not place pump more that 25 feet above the surface of the liquid supply. Be sure pump is level. Mount pump on a firmly so not to move due to vibration

  • Controls
    Manual models require a separate approved pump control device or panel for automatic operation. Be sure the electrical specification of the control selected properly match the electrical specifications of the pump.

  • Motor Connection
    All wiring of motor and control, overload protection and grounding should be in accordance with the National Electrical Code, State and Local codes. Make motor connection per label located on motor or motor manufactures manual.

  • Rotation
    Pump rotation should agree with the direction on the rotation plate. If rotation on 3 phase is incorrect, interchange any two incoming wire leads. Rotation is “clockwise” when looking from the motor end.

  • Suction
    CAUTION! – Pump should not be operated without a suction strainer to prevent foreign matter from being drawn into impeller. The strainer should be cleaned regularly.
    The use of pipe the same size as the port size is highly recommended. Using a smaller pipe line can cause internal damage. Make sure all lines are have air-tight joints. The smallest air leak in the suction line may prevent the pump from priming. All horizontal suction lines should slope up to the pump to avoid trapped air pockets.

  • Discharge
    Connect discharge hose or pipe to the discharge port. Make sure all lines are have air-tight joints.

  • Priming
    Remove pipe plug in top of body and fill the pump body completely with solids free liquid. In freezing weather prime pump with warm water.
    DO NOT operate pump without priming first. Operating dry will damage seal.

  • tarting
    To start pump, apply power to motor per the Motor manufactures  instructions.

  • Shutdown
    Disconnect electric power to shut down. It is recommended to drain and fl ush pump if pump has been operating in freezing weather.

  • Service
    Turn offand lock out power before servicing pump. To replace, the HINGE section of gasket is at the TOP and the LARGE weight is on the pump side of gasket.

  • Body, Volute & Impeller
    Disconnect suction and discharge piping. Remove hex nuts and lockwashers then remove body from intermediate coupling. Pull volute from intermediate. On BSP3CCE remove set screw on BSP4CCE & BSP5CCE remove hex nut, on BSP10CCE through BSP25CCE’s remove capscrew, and unscrew the impeller from motor shaft in the right hand direction. Take note of the size and quantity of shims & used. To reassemble, use the required number of shims and to result in an impeller-to-volute clearance of .015”max.

  • Shaft Seal
    Remove rotating member, spring and retaining ring of seal from shaft. Remove stationary by prying out with screwdriver. If any part shows wear or damage replace complete seal.
    Handle all seal parts with care. Do Not damage lapped faces.
    To reassemble, lightly oil ring and press stationary member over shaft and into intermediate coupling. Lightly oil motor shaft and inner surface of bellows of rotating member. With lapped surface facing intermediate coupling, slide rotating member onto shaft until lapped faces are of rotating member and stationary together.

  • Motor
    Remove caps crews and lock washers to remove motor and slinger.
    REASSEMBLE PUMP IN OPPOSITE ORDER.

BSP3-4-5CCE

BSP10CCE

BSP15-20-25CCE

Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs.

Symptom| Possible Cause(s)| Corrective Action

Little or no discharge and will not prime

|

1. Pump body not filled with water
2. Total head too high
3. Suction head higher than pump designed for
4. Impeller partially or completely plugged
5. Leak in suction line6. Foot-valve too small
6. Impeller damaged]
7. Foot-valve or suction line not submerged deep enough in water, pulling air
8. Insufficient inlet pressure or suction head
9. Suction piping too smallBody gasket leaking
10. Suction or discharge line valves closed
11. Piping damaged
12. Clogged strainer or foot-valve

|

1. Fill pump body with water.
2. Shorten suction head
3. Lower suction head, install foot-valve and prime
4. Disassemble pump and clean out impeller
5. Repair or replace suction line
6. Match foot-valve size to piping or install one larger size foot-valve
7. Disassemble pump and replace impeller
8. Submerge lower in water
9. Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line partially closed.
10. Increase pipe size to pump inlet size or larger
11. Replace
12. Open
13. Clean or replace
14. Clean or replace

Loss of suction after satisfactory operation

|

1. Air leak in suction line
2. When pump was last turned off, water siphoned out of pump body
3. Suction head higher than pump designed for
4. Insufficient inlet pressure or suction head
5. Clogged foot-valve, strainer or pump
6. Defective wearplate

|

1. Repaire or replace suction line
2. Refill (reprime) pump body before restarting
3. Lower suction head, install foot-valve and prime4.  Increase inlet pressure by adding more water to tank or increasing back pressure by turning gate valve on discharge line to partially closed.
4. Unclog or replace6.  Replace

Pump overloads driver|

1.  Total head lower than pump rating, unit delivering too much water
2. Specific gravity and viscosity of liquid being pumped different than the pump rating

|

1. Increase back pressure by turning gate valve on discharge line to partially closed position that will not overload motor.
2. Consult factory

Pump vibr a ates and/or m r akes exce m ssive noise e|

1. Mountings plate or foundation not rigid enough 
2. Foreign material in pump causing unbalance
3. Impeller bentCavitation present
4. Piping not supported to relieve any strain on pump assembly

|

1. Reinforc m e ps
2. Disassemble pump and remove
3. Replace impeller
4. Check suction line for proper size and check valve in suction line if completly open, remove any sharp bends before pump and shorten suction line
5. Make necessary adjustments

Pump runs but no fluid

|

1. Air leak in suction piping
2. Pump located too far  fromfluid source
3. Gate valve closed
4. Clogged strainer
5. Fouled foot-valve
6. Discharge height too great
7. Fouled impeller
8. Faulty mechanical seal

|

1. 1. Replace
2. Replace
3. Open
4. Clean or Replace
5. Clean or Replace
6. Lower the height
7. Clean or Replace
8. Replace

Pump leaks at shaft|

1. Worn mechanical seal
2. Seal not installed properly

|

1. Replace
2. Follow service instructions for installing seal

BARMESA PUMPS FACTORY WARRANTY

Barmesa Pumps warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for 18 months from date of manufacture or 12 months from installation date whichever occurs first. This warranty gives you specific legal rights, which vary from state to state.

This warranty is a limited warranty, and no warranty related claims of any nature whatsoever shall be made against Barmesa Pumps, until the ultimate consumer or his/her successor notifies us in writing of the defect and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station as instructed by Barmesa Pumps. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. PRODUCT SHALL BE EITHER REPLACED OR REPAIRED AT THE ELECTION OF BARMESA PUMPS. Guarantees relating to performance specifications provided in addition to the foregoing material and workmanship warranties on a product manufactured by Barmesa Pumps, if any, are subject to possible factory testing. Any additional guarantees, in the nature of certified performance specifications or time frame must be in writing and such writing must be signed by our authorized factory manager at time of order placement and/or at time of quotation. Due to inaccuracies in field testing and should a conflict arises between the results of field testing conducted by or for the user, Barmesa Pumps reserves the right to have the product returned to our factory for additional testing.

This warranty shall not apply when damage is caused by (1) improper installation, (2) improper voltage, (3) lightning, (4) excessive sand or other abrasive material, (5) corrosion build-up due to excessive chemical content or (6) uncontrollable acts of god. Any modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective pumps, parts or systems. Barmesa Pumps will not accept charges incurred by others without our prior written approval.

This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and/or our specific recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES, CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND/OR WORKMANSHIP AND/OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval.

IMPORTANT!

If you have a claim under the provision of the warranty, contact Barmesa Pumps or your
authorized Barmesa Pumps Distributor:
warranty@barmesapumps.com
www.barmesapumps.com

References

• Barmesa Pumps México | Bombas de Calidad desde 1953

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