ATD-7463 100 Ton Shop Press With Guard Owner’s Manual

ATD-7463 100 Ton Shop Press With Guard Owner’s Manual

Features

• Fully welded frame for maximum strength and durability
• Double speed pump for improved efficiency .
• Foot control air valve allows effortless, hands free operation of air motor
• Cylinder can be moved left or right for applying pressure exactly where it’s needed
• Press bed adjusted by worm drive for easier raising and lowering
• 6 Position bed allows work height adjustment of 5.5″ each
• Large oil filled anti shock pressure gauge with stainless steel frame scale for US and metric tons
• Patented safety valve for longer service life
• Includes a set of Non-Slip steel V blocks for safer operation
• Includes protective work guard for added safety
• Meets or exceeds ASME/PASE 2019 standards

Specifications

• Capacity: 100 Ton
• Hydraulic stroke: 11.75″
• Working Range: 4.38″ to 32″
• Horizontal Ram Travel 10″
• Bed Width: 31″
• Bed Positions: 6
• Press Size: 57.8″ W x 39″ D x 72.75″ H
• Air Pressure: 110 to 120 psi
• N.W. Press and Guard: 1702.8 lbs

Read this manual and follow all Safety Rules and Operating Instructions

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all ! safety messages that follow this symbol to avoid possible injury or property damage.

SAFETY REQUIREMENTS

Make sure to read, understand, and strictly follow all salety related instructions before operation or maintenance of this press. This manual is to be made available to all persons who are required to install, configure or service the equipment herein, or any other associated operation.

PERSONNEL

Installation, operation and maintenance of this press should only be carried out by qualified personnel. A qualified person is someone who is technically competent and familiar with all safety information and established safety practices with the installation, operation and maintenance of this press, and with all the hazards involved.

SAFETY INSTRUCTIONS

DANGER
Before using this press, the pressure in the system must be released. At the same time, DO NOT stand facing the air motor. The operator should be on the opposite side. Remember DO NOT strike, press or transfer until it is discharged When it is necessary to exchange die after running, operators should wear gloves or use tools to operate, to avoid being hurt. NOTE: Immediately stop operating this press if it is not operating properly. Contact a certified technical support engineer for repair. This press must not be operated without approval from the certified technical support engineer.

This shop press includes a guard which brings a higher level of security. Always remember to use the guard for additional safety.

Specifications:

Prepare before Assembly

WARNING
This press is generally too heavy to be moved by hand. Use the correct transport and lifting equipment, and follow the instructions as follows.

Working Area Conditions
Users should provide enough space for the equipment and the environment should be clean and free of clutter.

CAUTION
A working area of 3 feet is to be kept free both in front of and behind the press while it is in operation so that it is always easily accessible.

CAUTION

UNPACKING AND INSPECTION

When opening the packaging, be sure to use the proper tools, wear protective clothes, gloves and safety helmet. Make sure that the press and parts in the box are complete and identical with the parts list. If not, contact your distributor.

ASSEMBLY AND INSTALLATION

When this manual refers to a part number, it is referring to the reference number included on the parts list. Use the exploded drawing in the parts breakdown as a guide to assemble your press. Lay out all parts and assemblies in front of you before beginning. A second person will make several steps easier to carry out. Begin assembly on a horizontal surface. Use a forklift of crane to lift the press assembly out of the shipping case. The following procedure is recommended:

1. Begin assembly on a horizontal surface. Use a forklift or crane to lift the press assembly out of the shipping case. The following procedure is recommended:

2. Disassemble the hex bolt (#59), flat washer (#15), spring washer (#16), hex nut (#17) from the bottom part of the press frame (#2). Then assemble the base (#13) to the bottom part of the press frame (#2) by the above parts

3. Mount the 4 base supports (#18) to press frame (#2) using hex bolt (#14), flat washer (#15), spring washer (#16), hex nut (#17).

4. Mount the pump assembly (#48) to the body frame by using bolt (#71) and flat washer (#15). (Refer to Figure 1).

5. To avoid oil spillage from the oil hose (#P17), the factory has fitted a plug in the oil hose for shipping. To remove the plug, trim about 10mm off the end of the oil hose (with the plug). (Refer to Figure 1).

6. Then connect the oil hose (#P17) to 1/2″ connector (Figure 2). Once the oil supply hose is connected, open the oil tank valve to allow the flow of oil and check for leaks.

7. Remove the plug from the hose fittings (#P18, #P19) and oil hose (#P20, #P21), then connect the oil hose (#P20) to fitting (#P18) and oil hose (#P21) to fitting (#P19) and tighten. (Refer to Figure 3).

8. Install the selector lever (1) on the selector valve on the pump (#49). ( Refer to Figure 4)
   
   

9. Insert the ram handle (#12) to the connecting shaft (M1). (Figure 5).

10. Turn the handle clockwise to move ram left (Direction A), and counterclockwise to move ram right (Direction B).

11. Insert the winch handle (#12) to the shaft (W12). (Figure 6).

12. Turn the handle clockwise to lift the working bed (Direction C) and counterclockwise to lower the working bed (Direction D).

13. When operating the high pressure pump for low speed, insert the pump handle (#49) into the upper socket (U) (Figure 7)

14. When operating the low pressure pump for high speed, insert the pump handle (#49) into the lower socket (L). (Figure 8)

15. Assemble the 2 brackets (#68, #69) to the working bed (#19) using guard hardware kit (#53).

16. Insert the guard (#53) into the slot of the brackets (#68, #69).

17. Test the unloaded press by operating both the air and hand pump to drive the ram to full height then lowering it.
    

OPERATION

BEFORE FIRST USE

Before first use, check for proper oil level in the system. Then thoroughly test the hydraulic ram for proper operation prior to it’s actual use.

Pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve, connect the air supply and operate for three seconds to evenly distribute the lubricant.

Purge air from they hydraulic system. See bleeding the hydraulic system instructions in the maintenance section.

OPERATING THE SHOP PRESS

WARNING! Ensure that you read and understand and apply the safety instructions and warnings before first use. it is in position. Insert bed pins rings (#22).

1. Lift or lower the working bed (#19) until (#21) into the left and right posts and lock in the retaining

2. Place the steel blocks (#20) on the working bed (#19) then insert a workpiece
   on the steel blocks.

3. Adjust the height of the guard  (#67) to make sure it covers the working area.

4. Selector valve positions (Figure 9)
   
   When the handle lever (I) is in position 1, the ram piston will retract.
   When the handle lever (1) is in position 2, the ram piston will stop moving.
   When the handle lever (1) is in position 3, the ram piston will extend.

5. Operating by air. Move the selector valve lever (1) to position 3, then depress the air foot valve (#P54), and both air motors will work simultaneously. When the saddle touches the work piece, the ram will begin to apply pressure, and the 1st air motor will stop working, only the 2nd air motor will continue to work. Under this condition, the ram will continue to extend slowly and apply pressure on the work piece. Once the job is completed, release the air foot valve (#P54).

6. Operating manually: Move the selector valve lever (1) to position 3, then insert pump handle (#49) into lower low pressure socket for efficient movement. When the saddle touches the work piece, insert pump handle (#49) into upper high pressure socket, and pump the handle (#49) until the job is completed.

7. Operating both by Air and Manually: The operator can press the work piece using both manual HIGH pressure and air at the same time as outlined above.
   WARNING! When operating using air, NEVER operate manually in the manual low pressure mode at the same time.

8. To release pressure, move the selector valve lever (1) to position 2, the pressure on the ram piston will be released automatically, causing the ram to retract allowing the user to remove the work piece. When complete, disconnect the air hose from the compressor and clean the press.

9. Once the ram has fully retracted, lower the guard and remove the workpiece from the working bed.

10. Disconnect the air inlet fitting from the air source when finished for the day.

MAINTENANCE

1. Maintain the shop press with care. A tool in good condition is easier to control and will have fewer problems.
2. Inspect the shop press periodically. Repair or replace damaged or wom components. Use only identical replacement parts when servicing.
3. Follow instructions for 4 lubricating and changing accessories.
4. Only use the accessories intended for this shop press.
5. Keep the shop press handles clean, dry and free from oil and grease at all times.

WARNING!
Only qualified service personnel should repair the shop press. Improperly repaired tools may present a hazard to the user and or others.

BLEEDING THE HYDRAULIC SYSTEM

Bleed excess air from the hydraulic system as follows:

1. To bleed air manually, move the selector valve lever (1) to position 2. Insert the pump handle (#49) into the lower socket, pump the handle (#49) no less than 20 cycles.
2. Turn the selector valve lever (1) to position 3 and check if the ram is working properly; If not, repeat above step. To bleed air using the manual high pressure valve, move the selector valve lever (1) to position 2. Insert the pump handle (#49) into the upper socket, pump the handle (#49) no less than 20 cycles. Move the selector valve lever (1) to position 3 and check if the ram is working properly; If not, repeat the above step.
3. To bleed using air, connect the air coupler (#P52) of the foot valve to the workshop compressor supply hose. Move the selector valve lever (1) to position 2, then depress the air foot valve (#P54) for no less than two minutes. Move the selector valve lever (1) to position 3, then depress the air foot valve (#P54), keeping the air motor working and check if the ram is working properly: If not, repeat above steps.
4. Check the oil level at the filler hole on top of the oil reservoir (#39) and if necessary, top off until the oil level meets the bottom of the filler hole. After adding oil, perform air bleeding.
5. Test the ram several times for proper operation before putting it into use. Do not use the ram if it still does not appear to be working properly. Have a qualified technician service or repair the hydraulic system.

CLEANING

Clean the outside of the press with a dry, clean and soft cloth.

LUBRICATION

Inspect and lubricate the press when required. Only use a light oil.
Periodically lubricate the hoist wheel shaft assembly and the joints on all moving parts. DO NOT allow oil into the heel blocks or frame of the shop press.

AIR TOOL LUBRICATION

Only use air tool oil to lubricate the air system. Other lubricants may not be suitable and could damage the tool or cause a malfunction during use. Add a drop or two of air tool oll into the air valve before each use and after every hour of continuous use. Without lubrication, the press will not work properly and parts will wear prematurely

Avoid adding too much oil as this can cause premature power loss and eventual tool failure. The press will need to be taken apart qualified technician and cleaned of excess oil.

In the event that it becomes necessary to store the press for an extended penod of time (overnight, weekend, etc.) it should receive generous amount of lubrication at that time. The press should be run for approximately 30 seconds to ensure that oil has been evenly distributed throughout the system.

STORAGE

The shop press should be stored in a clean and dry environment. NOTICE – NEVER use a penetrating oil to lubricate the press. Penetrating oil may act as a solvent that will break down the grease and cause the press to seize up.

DISPOSAL

IMPORTANT! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil. DO NOT drain hydraulic oil into the sewer system or dispose in an uncontrolled location. Hydraulic fluid may take more than a year to breakdown in the environment and the ingredients may still be toxic. Contact your local municipality for disposal instructions or locations.

PARTS
Please refer to the following pages for parts. Please note that all parts are not necessarily replacement items, but are shown for placement.

REPLACEMENT PARTS

Not all components of this product are replacement items, but are lustrated as a convenient reference for position in the assembly sequence. When ordering parts, give model number, part number and description. Call your distributor for current pricing

55
51
57
58
514
515
517
518
519
523
39
328
329
338
340
355
356
522| ATD7463-522| S(55AT(D SADD/(| 1
354| ATD7463-354| AI5 VA/V(| 1
318| ATD7463-318-354| AI5 VA/V( ASSY| 1
351
352
353
354
48| ATD7463-48| 38M3 ASSY| 1
1| ATD7463-1| 5AM ASSY| 1
67| ATD7463-67| 8A5D| 1
68| ATD7463-68| 8A5D %5ACK(T, /()T| 1
69| ATD7463-69| 8A5D %5ACK(T, 5I+T| 1
23| ATD7463-23| :I1C+| 1
345| ATD7463-345| MA18A/ S(/(CT25 VA/V(| 1
49| ATD7463-49-64| 38M3 +A1D/(| 1
64
21| ATD7463-21| %(D 3I1| 1
22| ATD7463-22| 5(TAI1I1 5I1| 1
320| ATD7463-331-347| 833(5 +A1D/( S2CK(T ASSY| 1
321
330
331
332
333
347
320| ATD7463-342-347| /2:(5 +A1D/( S2CK(T ASSY| 1
321
332
333
342
343
344
347
46| ATD7463-46| 2I/ +2S( 4| 1
47| ATD7463-47| 2I/ +2S( 5| 1
45| ATD7463-45| 2I/ +2S( 3| 1
44| ATD7463-44| 2I/ +2S( 2| 1
43| ATD7463-43| 2I/ +2S( 1| 1
317| ATD7463-317| 2I/ +2S(| 1
42| ATD7463-42| 35(SS85( A8(| 1
335| ATD7463-335| 833(5 AI5 M2T25| 1
323| ATD7463-323| /2:(5 AI5 M2T25| 1
20| ATD7463-20| ST((/ %/2CK (13C)| 1

TROUBLESHOOTING

• Release valve not tightly closed
• Overload condition
• Faulty / loose couplers
• Oil lever in pump is low

|

• Ensure release valve tightly closed
• Remedy overload condition
• Replace/ tighten couplers
• Fill and bleed system

Ram bleeds off after press operation|

• Release valve not tightly closed
• Oil lever in pump is low
• Ram malfunction

|

• Ensure release valve tightly closed
• Fill and bleed system
• Contact your distributor

Ram will not retract after unloading|

• Reservoir overfilled
• Linkage binding

|

• Drain fluid to proper level
• Clean and lubricate moving parts

Poor lift performance|

• Fluid level low
• Air trapped in system

|

• Ensure proper fluid level
• With ram fully retracted, remove oil filler plug/screw to let pressurized air escape, then reinstall oil filler plug/screw

Ram will not extend to full extension|

• Fluid level low

|

• Ensure proper fluid level

THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES

PURCHASED FROM:
DATE PURCHASED:
INVOICE/RECEIPT NUMBER:

Your ATD-7463 is warranted for a period of 12 months from the original purchase date.

For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you expenenced during normal use of the product. This limited warranty is your exclusive remedy.

To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product under warranty, freight prepaid, to your supplier for warranty determination.

If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will be void. We are not responsible for damage to ornamental designs you place on this ATD product and such omamentation should not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to brushes, batteries, drill bits, drill chucks, pads or blades.

Subject to the law in your state:

1. Your sole and exclusive remedy is repair or replacement of the defective product as described above.
2. ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.
3. The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to one year from your date of purchase of this product

Some states laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on incidental or consequential damages. You should consult the law in your state to determine how your rights may vary

Made in China to ATD Tools, Inc. Specifications Visit us at www.atdtools.com

References

• Automotive Tools and Equipment | ATD Tools, Inc.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>