Travis Products 100-01576 Medium Flush Wood Insert Instructions
- June 13, 2024
- Travis Products
Table of Contents
100-01576 Medium Flush Wood Insert
Product Information:
Product Name: Medium Flush Wood Insert NexGen-Hybrid
Model: Medium Flush Wood NexGen-Hybrid
Serial Number: [Serial Number]
Purchase Date: [Purchase Date]
Manufacturer: Travis Products
Website: www.travisproducts.com
Certifications: Listed by Omni-Test Laboratories, Inc. Certified
to US STD 1482-2011 and CAN/ULC S628-1993
Product Usage Instructions:
-
Ensure proper installation: Improper installation may result in
a house fire. Follow the installation directions provided in the
manual and consult local building or fire officials for any
restrictions or inspection requirements in your area. -
Safety Precautions:
-
Always keep the viewing door closed and latched during
operation. -
Avoid blocking the airflow through the air vents on the
appliance. -
Do not use gasoline or other flammable liquids to start or
freshen up the fire, and store them away from the appliance. -
This appliance is designed for burning cord wood only. Do not
attempt to burn any other type of fuel. -
Dispose of ashes in a metal container with a tight lid, placed
on a noncombustible surface away from the home or structure. -
Do not touch the appliance while it is hot, and ensure children
are supervised in the same room as the appliance. -
Keep flammable items such as furniture, drapes, curtains, wood,
and paper at least 36 inches away from the front of the
appliance. -
Strictly adhere to the installation instructions provided. Do
not use makeshift methods or compromise in the installation
process.
-
For further information or warranty service, refer to the
product’s serial number and contact Travis Products through their
website or customer support.
Medium Flush Wood Insert
NexGen-Hybrid
(Rectangular or Arched)
Manual
Masonry Fireplace Insert Zero-Clearance (Metal) Fireplace Insert
Save these instructions for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result. For your
safety, follow the installation directions. Contact local building or fire
officials about restrictions and installation inspection requirements in your
area.
12521 Harbour Reach Drive Mukilteo, WA 98275
www.travisproducts.com
Copyright 2023, T.I. $10.00 100-01576
7/13/2023
Listed by
Omni-Test Laboratories, Inc. Report #0028WN137E & 0028WN137S
Certified to US STD 1482-2011 Certified to CAN/ULC S628-1993
2
Introduction
Introduction
We welcome you as a new owner of a Medium Flush Wood Insert. In purchasing a
Medium Flush Wood Insert, you have joined the growing ranks of concerned
individuals whose selection of an energy system reflects both a concern for
the environment and aesthetics. This insert is one of the finest appliances
the world over. This manual will explain the installation, operation, and
maintenance of this appliance. Please familiarize yourself with the Manual
before operating your appliance and save the manual for future reference.
Included are helpful hints and suggestions which will make the installation
and operation of your new appliance an easier and more enjoyable experience.
We offer our continual support and guidance to help you achieve the maximum
benefit and enjoyment from your appliance.
Important Information
No other Medium Flush Wood Insert appliance has the same serial number as
yours. The serial number is on the label on the back of the appliance.
This serial number will be needed in case you require service of any type.
Register your warranty online at:
traviswarranty.com
Save Your Bill of Sale. To receive full warranty coverage, you will need to
show evidence of the date you purchased your heater.
Model:
Medium Flush Wood NexGen-Hybrid
Serial Number:
Purchase Date:
We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.
Purchased From:
Canadian Installations
The authority having jurisdiction (such as municipal building department, fire
department, fire prevention bureau, etc.) should be consulted before
installation to determine the need to obtain a permit and inspection.
© Travis Industries
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Table of Contents
3
Introduction ……………………………………………… 2 Important Information ……………………………….. 2 Installation Options……………………………………6 Features …………………………………………………… 6 Heating Specifications……………………………….6 Dimensions ………………………………………………. 6 Emissions and Efficiency…………………………..6 Planning the Installation…………………………….7 Preparation for Installation ……………………….. 7 Packing List ……………………………………………… 7 Additional Accessories Needed for Installation ……………………………………………….. 7 Additional Requirements for Canada………….7 Ash Guard ………………………………………………… 7 Fireplace Requirements ……………………………. 8 Fireplace Altered Tag…………………………………8 Insert Placement Requirements ………………… 9 Masonry Fireplace – Hearth Extension Requirements …………………………………………. 10 Masonry Fireplace Requirements ……………. 10 Zero-Clearance (Metal) Fireplace – Hearth Requirements …………………………………………. 10 Mantel Requirements……………………………….10 Zero-Clearance (Metal) Fireplace Requirements …………………………………………. 11 Drafting Performance ……………………………… 12 Insert Rollers ………………………………………….. 12 Leveling Bolt Installation………………………….12 Flue Installation ………………………………………. 13 Surround Panel Installation …………………….. 14 Face Installation ……………………………………… 14 Electrical Requirements ………………………….. 14
Re-Routing the Electrical Cord to the Left Side ……………………………………………………….. 15 Safety Notice ………………………………………….. 16 Before Your First Fire ……………………………… 16 Opening the Door……………………………………. 17 Bypass Operation …………………………………… 18 Maintaining Combustor Burn-Off…………….. 19 Before Starting a Fire ……………………………… 20 Adjusting the Burn Rate………………………….. 21 Understanding Your Heater’s Combustion System …………………………………………………… 22 Burning Your Heater……………………………….. 22 Blower Operation ……………………………………. 23 Re-Loading the Stove ……………………………… 23 Overnight Burn……………………………………….. 23 Normal Operating Sounds ………………………. 23 Hints for Burning ……………………………………. 24 Selecting Wood ………………………………………. 24 Troubleshooting……………………………………… 26 Daily Maintenance (while insert is in use)… 27 Monthly Maintenance (while appliance is in use)………………………………………………………… 28 Yearly Maintenance ………………………………… 29 Baffle Removal & Replacement……………….. 32 Door Parts………………………………………………. 33 Blower and Electrical Parts …………………….. 34 Firebox Parts ………………………………………….. 34 Air Tube Identification …………………………….. 35 Baffle Removal & Replacement……………….. 35 Brick Removal & Replacement………………… 38 GreenStartTM Igniter Firebrick and Housing Installation ……………………………………………… 39 Listing Label …………………………………………… 42
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4
Safety Precautions
The viewing door must be closed and latched during operation.
Smoke from this appliance may activate a smoke detector when the door is open.
Never block free airflow through the air vents on this appliance.
Gas
Gasoline or other flammable liquids must never be used to start the fire or “Freshen Up” the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance.
This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings.
ASHES
Ashes must be disposed of in a metal container with a tight lid and placed on a noncombustible surface well away from the home or structure.
Do not touch the appliance while
it is hot and educate all children
about the danger of a high-
temperature appliance. Young
36″
children should be supervised
when they are in the same room
as the appliance.
Keep furniture, drapes, curtains, wood, paper, and other combustibles a minimum of 36″ away from the front of the appliance.
This appliance must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.
Contact your local building
officials to obtain a permit and
information on any installation
Ok
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector and chimney at least twice monthly and clean if
necessary. Creosote may build up and cause a house fire. Do not connect this
appliance to any chimney serving another appliance.
Never try to repair or replace any part of this appliance unless instructions
are given in this manual. All other work must be done by a trained technician.
Do not make any changes or modifications to an existing masonry fireplace or
chimney to install this appliance.
Type HT
Clay Liner
This appliance must be connected to a listed stainlesssteel liner that runs the entire height of the existing masonry or zero clearance fireplace chimney.
Do not place clothing or other flammable items on or near this appliance.
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This Manual
Safety Precautions
Allow the appliance to cool before carrying out any maintenance or cleaning.
Maintain the door and glass seal and keep them in good condition. Do not
operate this heater with broken or missing glass. Avoid placing wood against
the glass when loading. Do not slam the door or strike the glass.
Do not throw this manual away. This manual has important operating and
maintenance instructions that you will need at a later time. Always follow the
instructions in this manual.
5
This wood heater has a manufacturer-set minimum low burn rate that must not be
altered. It is against federal regulations to alter this setting or otherwise
operate this wood heater in a manner inconsistent with operating instructions
in this manual.
Overfiring the appliance may cause a house fire. If a unit or chimney
connector glows, you are over-firing.
Do not use a grate or other device to elevate the fire off the firebox floor.
Burn the fire directly on the bricks.
Travis Industries, Inc. grants no warranty, implied or stated, for the
installation or maintenance of your appliance, and assumes no responsibility
for any consequential damage(s).
Smoke and CO Detectors: Make sure your home has a working smoke detector,
especially near any bedrooms. We recommend having a smoke and/or CO detector
in the same room as the wood heater for additional safety.
Proposition 65 Warning: Fuels used in gas, woodburning or oil-fired
appliances, and the products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm. California Health & Safety Code Sec. 25249.6
Travis Wood Burning Fireplaces, Stoves, and Inserts are protected by one or
more of the following patents: U.S. 9,170,025 4,665,889 as well as other U.S.
and Foreign Patents pending.
This wood heater needs periodic inspection and repair for proper operation. It
is against federal regulations to operate this wood heater in a manner
inconsistent with operating instructions in this manual.
This wood heater contains a catalytic combustor, which needs periodic
inspection and replacement for proper operation. It is against federal
regulations to operate this wood heater in a manner inconsistent with
operating instructions in this manual, or if the catalytic element is
deactivated or removed.
Canada Only
Installation shall be in accordance with CSA B365, Installation Code for
Solid-Fuel-Burning Appliances and Equipment, building codes and standards that
apply to the structure where the space heater is installed.
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6
Stove Installation (for qualified installers only)
Installation Options
Masonry Fireplace Insert Zero-Clearance (Metal) Fireplace Insert
Heating Specifications
Features
Single Air Control Steel Plate Construction (Up to 5/16″) Heavy Duty
Refractory Firebrick Standard High-Tech Blower
Approximate Maximum Heating Capacity (in square feet) *
1,500 to 2,000
Maximum Burn Time
Up to 10 Hours
EPA Tested Crib Wood BTUs per Hour**
11,076 to 39,456
BTUs per hour using cord wood
14,500 to 70,000
- Heating capacity will vary depending on the home’s floor plan, degree of insulation, and the outside temperature. It is also affected by the quality and moisture level of the fuel.
** EPA tests to determine BTU output are performed with a single standardized load of dimensional lumber (crib fuel). When burning cord wood, the fireplace will achieve higher BTUs. The BTU output of the fireplace can be higher than the numbers established during EPA testing depending upon the quantity and species of wood being burned. Based on our in-house testing using cord wood, real world BTUs will typically fall between the cord wood numbers listed above.
This model was tested for efficiency using method B415.1-10 and was determined to have a weighted average Higher Heating Value (HHV) Overall Heating Efficiency (OHE) of 77%. The overall efficiency of the heater may be lower if the heater is operated without a heat exchange blower or with the installed heat exchange blower turned off.
Dimensions
- Measure clearances from the base of the insert
Figure 1
Emissions and Efficiency
This heater meets the 2020 U.S. EPA’s crib wood emission limits for wood heaters. Tested to EPA ASTM E2780-10, ASTM 2515-11, CSA B415.1-10 this heater has been shown to deliver heat at rates ranging from 11,076 to 39,456 BTU/hr and an emission value of 1.2g/h. Report No. 0028WN137E
© Travis Industries
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Fireplace Insert Installation (for qualified installers only)
7
SAFETY NOTICE: Please read this entire manual before you install and use your
new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even
death. Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
Planning the Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for the
installation of this fireplace insert and notify your insurance company before
proceeding with the installation.
The location of your wood heater in your home will decide how effectively the
heat produced will spread throughout your house. Attention to the home design
with consideration of natural convection and air circulation should be taken
into account when choosing the placement of your heater within the home.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be
reported, and scratches can be fixed by applying touch-up paint).
Check the interior of the firebox (replace cracked firebrick and make sure the
baffle is in place).
The fireplace insert can be lightened by removing the firebricks. Replace them
before operation.
Packing List
Wood Moisture Meter Bypass tool Gloves
Additional Accessories Needed for Installation
Face Surround Panels (see page14)
Additional Requirements for Canada
Do not remove bricks or mortar from the existing fireplace. This fireplace
insert must be installed with a continuous chimney liner of 6″ diameter
extending from
the fireplace insert to the top of the chimney. The chimney liner must conform
to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for
Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640,
Standard for Lining Systems for New Masonry Chimneys. Permanently seal any
opening between the masonry of the fireplace and the facing masonry. The
fireplace insert or surround panels may be removed to inspect the fireplace
insert and fireplace. Lock existing dampers in the open position.
Ash Guard
The included ash guard prevents ash from exiting the door opening. It is shipped detached to prevent damage during shipping.
Install the ash guard as shown below. Note how the horizontal tab fits in front of the door opening.
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8
Fireplace Insert Installation (for qualified installers only)
Fireplace Requirements
The minimum size requirements are shown below.
Mantel Clearances
The maximum mantel depth is 12″ (305mm). NOTE: The combustible area above the
non-combustible facing must not protrude more than. 3/4″
(20mm) from the facing. If it does, it is considered a mantel and must meet
the mantel requirements listed in this manual.
Fireplace Altered Tag
Attach the “This fireplace has been altered…” plate to the fireplace (use two
screws or another suitable method). You may wish to place it in a location
where it will be covered by the surround panels.
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Fireplace Insert Installation (for qualified installers only)
9
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing
within (e.g., drapes, doors), 36″ (915mm) of the front of the insert (see “q”
below).
Insert and hearth must be installed on a level, secure floor.
The minimum clearances, facing, and hearth requirements shown below must be
met. Follow the clearances for the type of fireplace being used (masonry or
zero-clearance-metal).
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10
Fireplace Insert Installation (for qualified installers only)
Masonry Fireplace – Hearth Extension Requirements
Must extend 16″ (407mm) (USA) or 18″ (458mm) (Canada) in front of the insert
and 8″ (204mm) on both sides.
Masonry hearth extensions must be non-combustible and at least .018″ thick
(26gauge).
Masonry Fireplace Requirements
The entire fireplace, including the chimney, must be clean and undamaged. Any
damage must be repaired prior to the installation of the insert.
Chimney height: 15′ (4.5M) minimum; 33′ (10M) maximum (measured from the base
of insert). The fireplace insert must be placed on a masonry hearth built to
UBC standards.
Zero-Clearance (Metal) Fireplace – Hearth Requirements
FLUSH INSTALLATIONS (insert raised less than 6″ above combustible floor): The
hearth must provide an R-value (thermal resistance) of 1.19 or greater. In the
USA the hearth must extend a minimum of 16″ (407mm) in front of the fireplace
insert and it must be 1″ (25mm) above the surrounding combustible floor for
both 16″ (407mm) & 18″ (458mm) hearths. In CANADA the hearth must extend a
minimum of 18″ (458mm) in front of the fireplace insert must be 1″ (25mm)
above the surrounding combustible floor. The hearth must extend 8″ (204mm)
from both sides of the insert. * If the hearth extends a min. 20″ (508mm) in
front of the insert, the hearth may be flush with the surrounding combustible
floor.
RAISED INSTALLATIONS (insert raised a minimum of 6″ above the floor): If the
base of the insert is a minimum of 7″ (178mm) above the combustible floor
(carpet, wood, etc.) the hearth must extend 16″ 407mm (USA) / 18″ 458mm
(CANADA) in front of the insert. The hearth must extend 8″ (204mm) from both
sides of the insert. The hearth must be non-combustible (cement board, tile,
etc.) but does not need to meet an R-value (thermal resistance).
Mantel Requirements
See minimum mantel clearances below.
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Fireplace Insert Installation (for qualified installers only)
11
Zero-Clearance (Metal) Fireplace Requirements
Must be manufactured by one of the following manufacturers: · Marco · Majestic
· Heatilator · Preway · Tempco · Superior · Heat N Glo · Lennox · Martin ·
Monessen
The entire fireplace, including the chimney, must meet local building
requirements. Chimney height: 15′ minimum; 33′ maximum. The damper (“A”) and
grate (“B”) must be removed (see illustration below). The smoke shelf (“C”),
internal baffles (“D”), screen (“E”), and metal or glass doors (“F”) may be
removed (if applicable). The masonry lining (“G”), insulation (“H”), and any
structured rigid frame members (metal sides, floor, door frame, face of the
fireplace, etc. “I”) may not be removed or altered
H
F E
C I
A D
B G
The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for
all installations. Any thermal protection component of the fireplace or
chimney must remain in place. The fireplace and chimney must be inspected
prior to installation. An NFPA 211 Level II inspection is recommended. Repairs
must be made prior to insert installation. The base of the fireplace must be
structurally sound and able to support the weight of the insert.
The stainless steel liner must be 6″ diameter and extend the full height of
the chimney (also called a positive connection or full re-line). This liner
must meet type HT (2100°F) requirements per UL 1777 (USA) or ULC S635 with “0”
clearance to masonry (Canada). The liner must be attached to the insert flue
collar and the top of the existing chimney.
We recommend using the listed Travis ZC Liner Kit from DuraVent (SKU 98900046,
47, or 48). If you do not use this kit, you must use the original ZC chimney
cap.
The liner support and cap at the top of the chimney must not reduce airflow
for the existing air-cooled chimney system. The Travis ZC Liner Kit includes a
cap that meets this provision.
To prevent air from passing up the ZC fireplace chimney (the gap between the
liner and chimney) we recommend sealing the area near the damper. Use non-
combustible material to seal this area (nonbacked fiberglass insulation or
kaowool).
The convection air channel on the fireplace must not be blocked. Do not block
any louvers, grills, or air passages on the front of the fireplace.
The entire fireplace, including the chimney, must meet local building
requirements. Permits may be required for installation. Final approval is
contingent upon the authority having local jurisdiction. Inform your insurance
agent of this fireplace insert.
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Fireplace Insert Installation (for qualified installers only)
Drafting Performance
Draft is the force that moves air from the appliance up through the chimney.
The amount of draft in your chimney depends on the length of the chimney,
local geography, nearby obstructions, and other factors. Too much draft may
cause excessive temperatures in the appliance and may damage the heater.
Inadequate draft may cause back puffing into the room and `plugging’ of the
chimney. Inadequate draft will cause the appliance to leak smoke into the room
through the appliance and chimney connector joints. An uncontrollable burn or
excessive temperature indicates excessive draft.
Insert Rollers
Two rollers are built into the back edge of the insert. This allows the insert
to be rolled into position by lifting the front of the insert and pushing it
into.
Leveling Bolt Installation
MASONRY NOTE: Place a metal plate below the bolts on masonry fireplaces to
prevent damage to the floor brick. Two leveling bolts are pre-installed on the
insert to allow for proper leveling within the fireplace. To access the bolts,
remove the back corner firebricks and cover plates “a” and “b”). The bolts are
pre-threaded to a weld-nut on the base of the insert. Use a 3/4″ socket wrench
to screw the bolts down (clockwise) until the insert is level (see “c”).
SEALING THE COVER PLATE: We recommend sealing the cover plate with furnace
cement (place on the underside of the cover plate). BOLT LENGTH: The included
bolts allow approximately 1″ of rise. If additional rise is required, use a
longer 1/2-13 thread bolt. Make sure the additional bolt length does not
interfere with the cover plate.
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Fireplace Insert Installation (for qualified installers only)
13
Flue Installation
INTEGRITYTM Super Stove Starter
INTEGRITY Venting Systems manufactures starter sections in straight or angled configurations to suit your application. They are secured from inside the firebox, making installation much easier. Contact INTEGRITY Venting Systems for additional details:
integrityventingsystems.com
Sealing the Flue to the Insert
The flue connection is vitally important. To ensure proper draft, and to
prevent smoke spillage during reloading. It is crucial for the flue to be
sealed with fireplace cement. If an adapter is used, both joints to the liner
and the insert should be sealed. Use a generous amount of fireplace cement at
every connection (where the flue connects to the insert and at every joint).
In addition, we recommend using non-combustible fiberglass insulation to seal
the fireplace enclosure. By sealing the top and bottom of the chimney, and the
surround panels, you will be ensuring outside air is not pulled into the
chimney.
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14
Fireplace Insert Installation (for qualified installers only)
Surround Panel Installation
Small Large
Width 42″ (1067mm) 44″ (1118mm)
Height 30-1/2″ (775mm)
34″ (864mm)
Part# 96100212 96100215
1. Before installing, the insert should be in place with the flue attached. Attach the brackets as shown below, using the screws included in the hardware pack with the insert. Make sure the brackets are flush with the front of the convection chamber.
2. Attach the surround panel as shown below.
HINT: When installing the panel, route the wires through the notch on the
bottom of the panel (either side).
Face Installation
There are several face options available for this fireplace insert. Refer to
the instructions included with your face.
Electrical Requirements
Without GreenStartTM Ignitor Plug the stove into a grounded receptacle
supplying a minimum of 1.8 amps (115 Volts, 60Hz, 207 watts).
With GreenStartTM Ignitor Plug the stove into a grounded receptacle supplying
a minimum of 9.8 amps (115 Volts, 60Hz, 1127 watts). NOTE: A hardwire kit is
available from Travis Industries (sku# 97200337). Contact your dealer for
details.
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Fireplace Insert Installation (for qualified installers only)
15
Re-Routing the Electrical Cord to the Left Side
The power cord is connected to the right side of the insert when it leaves the
factory. It may be re-routed to the left side following the directions below.
Do this procedure before installing the surround panels.
Disconnect the Molex connector and remove the power cord following the
directions below.
Connect the power cord to the left side following the directions below.
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Operating Your Appliance
Safety Notice
If this appliance is not properly installed, a house fire may result. For your
safety, follow the installation directions. Contact local building or fire
officials about restrictions and installation inspection requirements in your
area.
Read and follow all of the warnings on pages 4 and 5 of this manual.
Before Your First Fire
Verify the Installation
Before starting the stove, verify that the stove is properly installed and all
of the requirements in this manual have been followed.
Keep all flammable materials 36″ away from the front of the stove (drapes,
furniture, clothing, etc.).
Curing the Paint
Follow the steps below to cure the paint (first fire):
a) Open doors and windows in the room to ventilate the heater during the
curing process.
b) Vacate the room. The fumes from the initial heating process are non-toxic
but may be unpleasant.
c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes. Then
increase the burn temperature to a hot burn (600°F/315°C) for an additional 45
minutes. This will cure the paint.
Door Gasket – The door gasket can adhere to the paint on the front of the
heater. To prevent this, carefully open and close the door a few times during
the paint curing process.
2 to 4 hours
IDB1135
Carbon Monoxide (CO) Emissions
Smoke from wood heaters contains CO. This gas is an indication of incomplete
combustion and is detrimental to the environment and your health. The more
visible the smoke, the higher the CO levels. Burning dry wood is the most
significant step you can take to reduce CO emissions. It is also important to
understand the combustion process so you can burn your heater efficiently.
Read the manual thoroughly so that you can operate your heater in the most
efficient and clean manner possible.
Over-Firing the Stove
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed
heater design specifications can result in permanent damage to the heater.
This stove was designed to operate at a high temperature. But due to differences in vent configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to cool before proceeding.
Over-firing may lead to damage to plated surfaces. If any portion of the heater glows red, it is considered over-firing and will void the warranty.
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Operating Your Appliance
17
Opening the Door
The door becomes hot during use – use gloves or a tool to prevent burns.
To prevent smoke from entering the room, open the air control and bypass
before opening the door. You can also open the door a small amount and let air
enter the firebox.
Opening the Door
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Bypass Operation
Operating Your Appliance
The bypass control becomes hot during operation – use gloves or a tool to
prevent burns.
The bypass controls the flow of smoke inside the heater. When pulled out,
smoke goes directly up the flue, creating more draft. When pushed in, the
smoke goes around the baffle, utilizing the secondary combustion and making
the heater more efficient. When starting or re-loading, pull the bypass out,
if necessary. During normal operation, push the bypass in.
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Operating Your Appliance
19
Maintaining Combustor Burn-Off
WARNING:
The bypass control becomes hot during operation – use gloves or a tool to
prevent burns.
This stove uses a combustor to increase heat transfer to the room and reduce emissions.
Follow the directions below to utilize the combustor to its fullest potential. · Keep the by-pass open (pulled out) until the stove becomes hot (approximately 15 to 30 minutes). · Close the bypass (push in) when the stove is hot. · Keep the bypass closed (pushed in) while the stove is operating, except when reloading.
How to Check if your Combustor is Working
A combustor temperature probe is included with the fireplace to monitor the
combustor. After the bypass is engaged, the combustor temperature should rise,
showing combustor operation. Combustor temperatures over 500° F (260° C)
indicate the combustor is working and igniting unburnt fuel.
The combustor can also be viewed through the glass from below. You will notice
the combustor glowing red when the combustor is working effectively.
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Press this ON/HOLD button to view the temperature.
MFW NexGen-Hybrid
20
Operating Your Appliance
Before Starting a Fire
Make sure the air control is pushed in. If additional air is needed, open the
doors 1/4″ during the first five minutes of start-up.
The bypass control becomes hot during operation – use gloves or a tool to
prevent burns.
Do not use colored paper or any material other than newspaper and cordwood to
start a fire. This may damage the combustor.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter
fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep
all such liquids well away from the stove while it is in use.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR
FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA, OR ENGINE OIL. Do not place such
fuel within space heater installation clearances or within the space required
for charging and ash removal.
If using a fire starter, use only products specifically designed for stoves –
follow the manufacturer’s instructions carefully.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT
MAY CAUSE SKIN BURNS.
If the smoke does not pass up the chimney, ball up one sheet of newspaper,
place it in the center of the firebox, and light it. This should start the
chimney drafting (this eliminates “cold air blockage”).
Use plenty of kindling to ensure the stove reaches a proper temperature. Once
the kindling is burning rapidly, place a few larger pieces of wood onto the
fire.
An optional GreenStartTM ignitor is available from Travis Industries for this insert. Ask your local retailer for details.
© Travis Industries
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Operating Your Appliance
21
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the
illustration below for details.
Approximate Air Control Settings:
The settings listed below are the air control settings as performed for the
EPA testing. Real-world conditions such as chimney height and outdoor
temperatures may cause these settings to vary. Use the settings below to get
close and then fine-tune the setting as needed to achieve the desired
performance from the stove.
High Burn:
Fully pushed in
Medium-High Burn: 3/8″ from fully pulled out
Medium-Low Burn: 1/8″ from fully pulled out
Low Burn:
Closed – fully pulled out
The air control may become hot during operation – use gloves or a tool to
prevent burns.
The air control may take several minutes to influence the burn rate. When
making adjustments, you may wish to let the stove burn for 10 minutes to gauge
performance.
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
22
Operating Your Appliance
Understanding Your Heater’s Combustion System
Primary Combustion: This is the combustion (fire) that takes place directly on
the wood. Primary combustion determines how fast the fire burns. Air for
primary combustion is supplied through the air control. When you adjust the
air control you control the amount of air that reaches the fire and creates
primary combustion. The air control supplies air to the air wash (the air
holes above the door opening used to help clean the glass) and through the
pilot orifice (center bottom of the door opening). By using the air control,
and supplying air through these two openings, you control primary combustion.
Secondary Combustion: Secondary & Catalytic Combustion: This is the combustion
(fire) that does not contact the wood. Secondary combustion burns the visible
emissions or smoke that is not consumed during primary combustion. It takes
place at the top of the firebox and can appear as a glowing flame near the
secondary air tubes. Catalytic combustion takes place inside the catalytic
combustor and is not viewable (you may, however, see the combustor glow). It
also burns the visible emissions or smoke that is not consumed during primary
combustion. Catalytic combustion can be monitored by using the included
temperature meter. Your catalytic combustor is working when the output
temperature is above 500° F. (260°C).
Items to Consider:
During medium and high burn rates the stove will manage secondary and primary
combustion on its own. When the heater is set to a low burn rate more care is
needed to ensure the secondary combustion system works properly. Make sure the
stove is hot and a good coal bed is established before adjusting your heater
to low burn.
Understanding the combustion system in this heater will help minimize the
visible emissions this heater releases into the environment. The primary pilot
orifice at the center bottom of the door opening is designed to help the
secondary combustion at low burn settings. The pilot provides a small amount
of air that burns up through the fuel load providing the heat and flame needed
for the secondary system to ignite. The air tubes under the baffle need to
remain ignited for low burns to be effective.
As you load your heater for a low burn, take care in placing the wood. This
will affect how well your secondary system works as the wood is consumed. Do
not block the pilot orifice. Stack wood so the pilot air can burn its way up
between the pieces, helping your heater burn effectively throughout the low
fire. This will reduce the visible emissions your heater produces and increase
the amount of heat you get from the wood. If you are unsure how well your
heater is burning, look at the chimney cap to monitor visible emissions.
Burning Your Heater
Starting a Fire: Make sure your air control is all the way open and the by-
pass is in the open position. To reduce the amount of smoke when starting your
fire, the “Top Down” method described below allows for the cleanest starts.
Start with 2 large pieces of kindling 1″- 2″ in diameter laid side to side on
the firebox floor, a small amount of paper may be placed between these. Using
small 1/2″ to 1″ diameter split kindling, 3- 4 layers in a crisscross pattern
using 5 to 6 pieces per layer. Place 2 or 3 layers of larger kindling on the
very top and light the middle of the stack. Shut the by-pass after the fire is
established and the door in 2-3 minutes. If the fire starts to die down,
reopen the by-pass and door and leave it cracked open until the fire recovers
and becomes established. Never leave your heater unattended if the door is not
latched shut. Reload the stove when the kindling pile has burned about three-
quarters of the way through with 16″ medium sized pieces of cordwood. Place a
layer of 2 pieces orientated side to side on the coal bed and 3 pieces on the
top, oriented front to back. A hot coal bed is critical to clean combustion of
the fuel. We cannot overstate the importance of a hot coal bed before slowing
down the burn rate by adjusting the air control. Burn the first full load of
cordwood completely through at the high burn rate to get our heater up to a
good operating temperature and to establish a deep coal bed before reloading
and adjusting the burn rate.
Reloading: When reloading a hot heater set the burn rate on high for at least
15 min before slowing it down.
Low Burn: If preparing for an overnight or low burn a longer heat up period
may be necessary. Reload the heater full of wood, 4 large pieces loaded front
to back on the coal bed and 2 large pieces loaded side to side on top making
sure there are air gaps between the middle to bottom pieces and the top 2
pieces so the pilot air can burn up through the middle load keeping the
secondary combustion system hot and active throughout the burn. After loading,
burn the heater on high for at least 15 minutes before setting the air control
to low. Excessive creosote buildup (or sooting) in the heater at the end of a
low burn signifies that the heater was not hot enough and the wood load was
not burned long enough on high after loading before shutting down the air
control.
© Travis Industries
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Operating Your Appliance
23
Blower Operation
The blower will turn on once the stove is up to temperature. This is typically
15 to 30 minutes after starting the fire. Follow the directions below to alter
the blower speed
The blower rheostat dial may look different. It does operate in the same fashion.
The blower may be used to affect heat output (i.e.: to reduce heat output,
turn the blower down).
Route the power cord in a location where it will not come in contact with the
appliance or become hot.
Re-Loading the Stove
Use gloves when reloading wood.
Follow the directions below to minimize smoke spillage while re-loading the
stove. 1. Open the air control all the way (push it in). 2. Open the bypass
all the way (pull it out). 3. Open the door slightly. Let the airflow inside
the firebox stabilize before opening the doors fully. 4. Load wood onto the
fire.
Overnight Burn
1. Follow the steps below to achieve an overnight burn. 2. Move the air
control to high burn and let the stove become hot (burn for approximately 15
minutes). 3. Load as much wood as possible. Use large pieces if possible. 4.
Let the stove burn on high for 15 minutes to keep the stove hot, and then turn
the air control to low. 5. In the morning the stove should still be hot, with
embers in the coal bed. Stir the coals and load small
pieces of wood to re-ignite the fire, if desired.
Differences in chimney height and draft may lower overall burn times.
Normal Operating Sounds
© Travis Industries
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Operating Your Appliance
Hints for Burning
Get the appliance hot before adjusting to low burn Use smaller pieces of wood
during start-up and high burns to increase the temperature Use larger pieces
of wood for overnight or sustained burns Stack the wood tightly together to
establish a longer burn Be considerate of neighbors & the environment: burn
dry wood only Burn small, intense fires instead of large, slow burning fires
when possible Learn your appliance’s operating characteristics to obtain
optimum performance
Selecting Wood
Dry Wood is Key moisture content should be 15-20% for best results.
Dry wood burns hot, emits less smoke, and creates less creosote.
Testing Wood Moisture.
Split wood stored in a dry area will be fully dry within a year. This ensures
dry wood. If purchasing wood for immediate use, test the wood with a moisture
meter. Some experienced wood burners can measure wood moisture by knocking
pieces together and listening for a clear “knock” and not a “thud”.
Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools
the fire, creates creosote, and hampers a complete burn. Ask any experienced
wood burner and he or she will agree dry wood is crucial to good performance.
Wood Cutting and Storage
© Travis Industries
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Operating Your Appliance
25
Do Not Burn List
This heater is designed to burn natural wood only. Higher efficiencies and
lower emissions generally result when burning air-dried seasoned hardwoods, as
compared to softwoods or green or freshly cut hardwoods.
DO NOT BURN: Garbage Lawn clippings or yard waste Materials containing rubber,
including tires Materials containing plastic Waste petroleum products, paints
or paint thinners, or asphalt products Materials containing asbestos
Construction or demolition debris Railroad ties or pressure-treated wood
Manure or animal remains Saltwater driftwood or other previously saltwater
saturated materials Unseasoned, “Green” or wet wood Paper products, cardboard,
plywood, or particleboard. *
*The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, sawdust, wax, and similar substances for the purpose of starting a fire in an affected wood heater
Burning these materials may result in the release of toxic fumes or render the
heater ineffective and cause smoke.
© Travis Industries
7/13/2023 – 1576
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26
Operating Your Appliance
Troubleshooting
Problem
Possible Cause
Smoke Enters Room During Start-Up
Open the bypass (pg. 18).
Open the air control (pg. 21).
Cold Air Blockage – burn a piece of newspaper to establish a draft.
If the flame is not getting enough air, a small crack in the door is all that
is needed.
Kindling Does Not Start – Fire Smolders
Smoke Enters Room While ReLoading
Open the bypass (pg. 18).
Open the air control (pg. 21).
Not enough starter paper – use additional newspaper if necessary.
If the flame is not getting enough air, a small crack in the door is all that
is needed.
Open the bypass before opening the door (pg. 18).
Open the air control before opening the door (pg. 21).
Let the air stabilize before fully opening the door. Then open the door
approximately 1 inch. Let air go into the firebox for a few seconds. Once the
smoke appears to be flowing up the chimney consistently, open the door.
Insufficient Draft – Chimney height and outside conditions can negatively
affect draft. In these cases, a small amount of smoke may enter the home.
Adding more piping or a draft-inducing cap may help.
Chimney liner joints are not properly sealed at the insert connection.
Stove Does Not Burn Hot Enough
Wood is Wet – see the section “Selecting Wood” on page 24 for details on wood.
Make sure the air control is all the way open. Slide the control back and
forth to ensure the control is not stuck.
Insufficient Draft – Chimney height and outside conditions can negatively
affect draft. In these cases, the fire may burn slowly. Adding more piping or
a draft-inducing cap may help.
Blower Does Not Run
The stove is Not Up to Temperature – This is normal. The blower will come on
when the stove is hot usually 15 to 30 minutes.
Electricity Is Cut to the Blower – Check the household breaker or fuse to make
sure it is operable.
Stove Does Not Burn Long Enough
Depending upon the wood, draft, and other factors, the burn time may be
shorter than stated. Make sure the doors are sealing and not allowing air into
the firebox See the section “Door and Glass Inspection” on page 28 for
details.
Check the ash bed for coals. Often, coals are still glowing under a slight bed
of flyash. By raking these into a pile you can re-start your stove quickly.
© Travis Industries
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Maintaining Your Appliance
27
Must replace components with equipment equivalent to the original or approved by the manufacturer.
Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard.
Establish a routine for the fuel, wood burner, and firing technique. Check daily for creosote build-up until experience shows how often you need to clean to be safe. Be aware that the hotter the fire the less creosote is deposited, and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire.
Daily Maintenance (while insert is in use)
Remove Ash (if necessary)
Whenever ashes get 3 to 4 inches deep in your firebox or ash pan, and when the
fire has burned down and cooled, remove excess ashes. Leave an ash bed
approximately 1 inch deep on the firebox bottom to help maintain a hot
charcoal bed. Let the stove cool completely before removing ashes (wait at
least two hours after the last coal has been extinguished). Ashes should be
placed in a metal container with a tight-fitting lid. The closed container of
ashes should be placed on a noncombustible floor or the ground, away from all
combustible materials, pending final disposal. The ashes should be retained in
the closed container until all cinders have thoroughly cooled.
Ash removal is not required after every fire. 1/2″ to 1″ of ash may be
desirable because it slows the burn rate. Generally, remove ash once it has
built up over 1″. Follow the directions below to remove ash.
ASHES
Improperly disposed of ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in backyards, or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is
warm). Contact your dealer for details.
Clean the Glass (if necessary)
This appliance has an air wash to keep the glass clean. However, burning
unseasoned wood or burning at lower burn rates leads to dirtier glass
(especially on the sides). Do not clean glass with abrasive cleaners. Allow
the stove to fully cool before cleaning.
Apply glass cleaner or soapy water to the inside of the glass. Wipe with some
newspaper or a paper towel to clean. For stubborn creosote, dip a moist paper
towel or newspaper in cold ash before cleaning. The ash acts as a mild
abrasive.
The glass will develop a very slight haze over time. This is normal and will not affect the viewing of the fire.
© Travis Industries
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Maintaining Your Appliance
Monthly Maintenance (while appliance is in use)
Make sure the appliance has fully cooled prior to conducting service.
Door and Glass Inspection
The door can be lifted off the hinges if extensive repairs are conducted.
The door must form a seal to the firebox for the stove to work correctly.
Inspect the door gasket as shown below.
Door Latch Adjustment
The door latch should pull the door against the face of the stove (but not so
tight as to not allow full handle rotation). If the latch requires adjustment,
follow the directions below.
Remove the face. Loosen the bottom nut with a 7/16″ wrench (see arrow to the right). Tap the bottom nut inwards, moving the door catch inwards. Tighten the nut and test the operation. You may need to repeat this process, either moving the nut inwards or outwards until the door catch is in the correct position.
Door Handle
Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which
combine with expelled moisture to form creosote. The creosote vapors condense
in the relatively cool chimney flue of a slowburning fire. As a result,
creosote residue accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire. The chimney and chimney connector should be
inspected at least once every two months during the heating season to
determine if a creosote buildup has occurred. If creosote has accumulated 1/8″
(3mm), it should be removed to reduce the risk of a chimney fire.
If you are not certain of creosote inspection, contact your dealer or local
chimney sweep for a full inspection. Excess creosote buildup may cause a
chimney fire that may result in property damage, injury, or death.
Operating this appliance continually at a low burn rate (air starvation) or
using green (unseasoned) wood will increase the formation of creosote.
© Travis Industries
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Maintaining Your Appliance
29
Yearly Maintenance
Make sure the appliance has fully cooled prior to conducting service.
Touch-Up Paint
Included with the owner’s pack of this appliance is a can of Stove-Brite®
paint. To touch up nicks or dulled paint, apply the paint while the appliance
is cool. Sand rusted or damaged areas before preparation (use 120-grit
sandpaper). Clean and dry the area to prepare the surface. Wait at least one
hour before starting the appliance. The touched-up area will appear darker
than the surrounding paint until it cures from heat. The paint will give off
some fumes while curing open windows to ventilate.
Touch-Up Paint
Cleaning the Air Duct and Blower (if applicable)
Use a vacuum to clean the air ducts (channels). This prevents dust from
burning and creating odors. The blower should be vacuumed every year to remove
any buildup of dust, lint, etc.
© Travis Industries
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30
Maintaining Your Appliance
Cleaning the Combustor
Your combustor is available through an authorized Travis dealer. You can
visually check the condition of your combustor by opening the door and looking
above the baffle with a flashlight. If there is visible ash accumulation on
the surface of your combustor it should be cleaned off with a soft-bristled
brush. If there is visible creosote buildup (tar substance) on the combustor,
burn your stove on high and the creosote should burn off. If the creosote does
not burn off your combustor needs to be replaced. If the stove emits excessive
smoke on medium and high burns your combustor may need replacement.
NOTE: Use an ash vacuum with a brush attachment to clean the combustor.
1. With the stove fully cooled, insert the ash vacuum nozzle into the area directly inside and above the door opening.
2. Carefully place the brush surface of the nozzle over the combustor openings and remove any ash or debris. Take care to prevent damage to the combustor (the surface is fragile).
© Travis Industries
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Maintaining Your Appliance
31
Combustor Inspection
It is important to periodically monitor the operation of the catalytic
combustor to ensure that it is functioning properly and to determine when it
needs to be replaced. A non-functioning combustor will result in a loss of
heating efficiency and an increase in creosote and emissions. Following is a
list of items that should be checked periodically:
Combustors should be visually inspected at least three times during the heating season to determine if physical degradation has occurred (e.g., catalyst peeling, plugging, thermal cracking, mechanical cracking, or masking (becoming coated with fly ash or soot) (see pictures at bottom of page). The actual removal of the combustor is not recommended unless a more detailed inspection is warranted because of decreased performance.
This heater is equipped with a temperature probe to monitor catalyst operation. Properly functioning combustors typically maintain temperatures in excess of 500 °F and often reach temperatures in excess of 1,000 °F (see page 19 for further details).
You can get an indication of whether the catalyst is working by comparing the
amount of smoke leaving the chimney when the smoke is going through the
combustor and catalyst light-off has been achieved, to the amount of smoke
leaving the chimney when the smoke is not routed through the combustor (bypass
mode).
Step 1 – Light insert in accordance with instructions starting on page 20.
Step 2 – With smoke routed through the catalyst, go outside and observe the
emissions leaving the chimney.
Step 3 – Engage the bypass mechanism and again observe the emissions leaving
the chimney. Significantly more smoke will be seen when the exhaust is not
routed through the combustor (bypass mode).
Example of combustor Thermal Cracking Example of combustor Masking
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Maintaining Your Appliance
Baffle Removal & Replacement
Lift the catalytic retainer out of its slot on the baffle plate. Open the
bypass by pulling the extension rod all the way outward. Reach up through the
bypass and push the combustor forward until there is enough to grasp. Pull
the combustor the rest of the way forward and remove it from the stove.
NOTE: Be very gentle with the combustor, it is fragile after being exposed to
heat.
Unscrew the extension rod from the yoke and remove it from the stove. Lift the
yoke out of the slide plate cups and remove it from the stove. Remove the
slide plate from the top of the baffle. There are (2) tabs that keep the
baffle plate in place near the rear of the firebox. Push up on the
baffle plate until it is clear of the tabs. Push one side of the baffle plate
up and let the other down past the air manifold until the plate is diagonal in
the firebox. Guide the plate out of the stove. Follow these steps in reverse
to reinstall the baffle. NOTE: You will need to replace the gasket on the
catalytic combustor when reinstalling it.
© Travis Industries
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Maintaining Your Appliance
33
Door Parts
Rectangular Door
5
2
6
4
1 3
Arched Door
9
7 8
7
2
6
4 8
1
ID #
Description
1 Gasket Cement, 4 oz.
3
(4) Clips w Screws, Gaskets Rect. (4) Clips w Screws, Gaskets – Arched
5 Glass (w Gasket) Rectangle
7 Handle Assembly
9 Glass (w Gasket) Arched
Replacing the Glass
3
Qty. 1 1 1 1 1 1
Part # 250-04477 250-02191 250-02193 250-02183 250-02196 250-02195
ID #
Description
2 Door Gasket, 3/8″ x 80″
4 (2) Clip Gaskets
6 Glass Gasket (1/4″ X 76″)
8 Wood Handle w Screw
Qty.
Part #
1
99900429
1
250-02182
1
250-02184
1
250-01305
The glass must not contact the door retainer or glass clips directly. The
glass gasket and glass clip gaskets insulate the glass to prevent cracking. Do
not over-tighten the glass clips. Use only 5mm thick neo-ceramic glass.
Lay the glass gasket in the doorframe (cut off excess gasket). Place the glass
on the gasket. Secure the glass clips to hold the glass in place (make sure
the glass clip gaskets are in place).
Replacing the Door Gasket
The door gasket inserts into the outer groove of the door retainer. Stove
gasket cement holds it in place. Before installing, remove any residual
cement. Lay the gasket in place (start at the lower-left corner) and cut off
any excess gasket (do not stretch the gasket. The cement fully cures with heat
from the stove. You may need to open and close the door repeatedly to get the
gasket to seat fully.
© Travis Industries
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Maintaining Your Appliance
Blower and Electrical Parts
Make sure to unplug the appliance prior to conducting service.
1
7
4
3 2
6 5
ID #
Description
1 Left Blower
3 (4) Blower Grommets w Spacers
5 Rheostat Knob
7 Thermodisc
Firebox Parts
Qty.
Part #
1 228-10069
1 93005017
1 250-00369
1 228-30050
ID #
Description
2 Right Blower
4 Rheostat w Nut & Washer
6 Power Cord
Qty.
Part #
1 228-10070
1 250-00302
1 250-00316
ID # Description
Qty. Part #
1 Air Tube Pins (w Screw)
1
250-02186
2 Sec. Air Tubes w Pins (Both) 1
98900298
3 Combustor Retainer
1
250-05858
4 Combustor w/Gasket
1
250-02489
5 Combustor Gasket ONLY
1
250-02643
6 Bypass Slide Plate
1
250-02492
7 Yoke
1
250-02493
8 Damper Extension Rod
1
98900333
© Travis Industries
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Maintaining Your Appliance
35
Air Tube Identification
Baffle Removal & Replacement
1. Open the door of the insert to gain access to the baffle and related
components shown below (baffle is shown without the unit for clarity).
2. Release the combustor retainer from the front baffle plate by lifting it
up. Remove it from the firebox.
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Maintaining Your Appliance
3. Open the bypass damper (pull the handle all the way out). Reach through
the bypass hole and gently push on the back of the combustor.
NOTE: Take care to push evenly on both ends of the combustor or it may become
jammed in the opening.
4. Unscrew and remove the bypass damper rod and ring from the damper yoke.
5. Reach in the bypass hole and remove the yoke from the bypass slide plate. Remove the yoke through the bypass hole.
© Travis Industries
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Maintaining Your Appliance
37
6. Lift the bypass slide plate and remove it from the firebox.
7. Remove the air tubes by following the steps below.
Use penetrating oil (WD-40TM or similar) on the bolts before removing them.
Let the oil soak in for several minutes before attempting to remove the bolts.
8. Reinstall the baffle by following the above steps in reverse.
© Travis Industries
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Maintaining Your Appliance
Brick Removal & Replacement
Floor and Side Brick
Do not pry the brick – they chip and crack easily.
Remove the floor bricks first. The side bricks are pinned in place by the
floor firebrick. Clean the firebox prior to replacing the brick.
© Travis Industries
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MFW NexGen-Hybrid
Optional Equipment
39
GreenStartTM Igniter Firebrick and Housing Installation
This insert is compatible with the GreenStartTM automatic wood-stove igniter.
This optional component uses a specialized firebrick and housing that are
shipped with the insert. If you are using the igniter, install these
components as shown below. The igniter is installed as shown in the
instructions included with the igniter kit.
Igniter Firebrick
Igniter Housing
HINT: If you are not using the igniter, store these components inside the
fireplace cavity in case the homeowner later decides to install them.
3. Remove the two firebricks from the front left corner of the firebox.
4. Place the igniter firebrick as shown below.
© Travis Industries
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Optional Equipment
5. Replace the floor firebrick to complete the installation.
6. Remove the cover and gasket using a 5/16″ nut driver. See the photos below.
7. Install the housing as shown below. NOTE: The gasket’s hole patterns are unique. The housing must be re-installed in the same configuration. If the holes are not aligned, rotate the gasket 90.
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
Limited 7 Year Warranty
41
Register your TRAVIS INDUSTRIES, INC. Limited 7 Year Warranty online at
traviswarranty.com. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance
is defined as the equipment manufactured by Travis Industries, Inc.) to be
defect-free in materials and workmanship to the original purchaser from the
date of purchase as follows:
Check with your dealer in advance for any costs to you when arranging a
warranty call. Mileage or service charges are not covered by this warranty.
This charge can vary from store to store.
Years 1 & 2 – COVERAGE: PARTS & LABOR
Firebox Assembly:
Ceramic Glass
Re-Installation Allowance
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber
Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers
Plated Finish
Plated Door, Legs, etc… (See “Conditions & Exclusions” # 9).
Air Control Assembly
Glass (breakage from thermal shock)
Firebrick
Breakage from thermal shock
Accessories
Legs, Panels, Blower
In cases where heater must be removed from home for repairs, a partial cost of
re-installation is covered (pre-authorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at the factory is
covered.
Slider Plate, Pressure Plate
Exclusions: Paint, Gasketing
Years 3 Through 5 – COVERAGE: PARTS & LABOR
Firebox Assembly:
Door Assembly:
One-Way Freight Allowance
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber
Air Control Assembly
Slider Plate, Pressure Plate
Solid Brass or Cast Door, Latch Assembly, Glass Retainers
Catalytic Combustor
Catalytic Combustor (see “Conditions and Exclusions” # 10)
One-way freight allowance on pre-authorized repair done at the factory is covered.
Exclusions: Paint, Gasketing, Plated Finish, Accessories (Legs, Panels, Blower), Glass, Firebrick, Re-Installation Allowance
Years 6 & 7 – COVERAGE: PARTS ONLY
Firebox Assembly:
Door Assembly:
Air Control Assembly
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber
Solid Brass or Cast Door, Latch Assembly, Glass Retainers
Slider Plate, Pressure Plate
Exclusions: Paint, Gasketing, Plated Finish, Accessories (Legs, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, One-Way Freight Allowance, Labor
CONDITIONS & EXCLUSIONS 1. This new appliance must be installed by a qualified
installer. It must be installed, operated, and maintained at all times in
accordance with the instructions in the Owner’s
Manual. Any alteration, willful abuse, accident, neglect, or misuse of the
product shall nullify this warranty. 2. This warranty is non-transferable and
is made to the ORIGINAL purchaser, provided that the purchase was made through
an authorized Travis dealer. 3. Discoloration and some minor expansion,
contraction, or movement of certain parts resulting noise is normal and not a
defect and, therefore, not covered under warranty.
Over-firing (operation where the steel may glow red) of this appliance can
cause serious damage and will nullify this warranty. 4. The warranty, as
outlined within this document, does not apply to the chimney components or
other non-Travis accessories used in conjunction with the installation of this
product. If in doubt as to the extent of this warranty, contact your
authorized Travis retailer before installation. 5. Travis Industries will not
be responsible for inadequate performance caused by environmental conditions
such as nearby trees, buildings, rooftops, wind, hills, or mountains or
negative pressure or other influences from mechanical systems such as
furnaces, fans, clothes dryers, etc. 6. This Warranty is void if: a. The unit
has been operated in atmospheres contaminated by chlorine, fluorine, or other
damaging chemicals. b. The unit is subject to submersion in water or prolonged
periods of dampness or condensation. c. Any damage to the unit, combustion
chamber, heat exchanger, or other components due to water, or weather damage
which is the result of, but not limited to, improper
chimney/venting installation. 7. Exclusions to this 7 Year Warranty include:
injury, loss of use, damage, failure to function due to accident, negligence,
misuse, improper installation, alteration or adjustment of
the manufacturer’s settings of components, lack of proper and regular
maintenance, damage incurred while the appliance is in transit, alteration, or
act of God. 8. This 7 Year warranty excludes damage caused by normal wear and
tear, such as paint discoloration or chipping, worn or torn gasketing, chipped
or cracked firebrick, etc. Also
excluded is damage to the unit caused by abuse, improper installation,
modification of the unit, or the use of fuel other than that for which the
unit is configured (use cordwood only). 9. Damage to brass or plated surfaces
caused by fingerprints, scratches, melted items, or other external sources
left on the surfaces from the use of abrasive cleaners is not covered in this
warranty. Damage to the surfaces from over-firing (operation where the steel
may glow red) is not covered in this warranty. 10. Damage to the combustor due
to mishandling, removal, cleaning, or other handling is not covered.
Degradation of the combustor due to burning of anything other than natural
cordwood is not covered. Burning of trash, garbage, artificial or paper logs,
gift wrappings, coal, lighter fluids, chemical starters, treated or painted
wood, driftwood or chemical cleaners will void the combustor warranty. These
items contain chemicals that may cause the combustor to become deactivated.
11. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the
appliance, as well as inconvenience expenses and materials. Incidental or
consequential damages are not covered by this warranty. In some states, the
exclusion of incidental or consequential damage may not apply. 12. This
warranty does not cover any loss or damage incurred by the use or removal of
any component or apparatus to or from the Travis appliance without the express
written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES,
INC. label of approval. 13. Any statement or representation of Travis products
and their performance contained in Travis advertising, packaging literature,
or printed material is not part of this 7-year warranty. 14. This warranty is
automatically voided if the appliance’s serial number has been removed or
altered in any way. If the appliance is used for commercial purposes, it is
excluded from this warranty. 15. No dealer, distributor, or similar person has
the authority to represent or warrant Travis products beyond the terms
contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability
for such warranties or representations. 16. Travis Industries will not cover
the cost of the removal or re-installation of hearths, facing, mantels,
venting, or other components. 17. If for any reason any section of this
warranty is declared invalid, the balance of the warranty remains in effect
and all other clauses shall remain in effect. 18. This 7-year warranty is the
only warranty supplied by Travis Industries, Inc., the manufacturer of the
appliance. All other warranties, whether express or implied, are hereby
expressly disclaimed and the purchaser’s recourse is expressly limited to the
warranties set forth herein.
IF WARRANTY SERVICE IS NEEDED:
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.
2. Travis Industries has the option of either repairing or replacing the defective component.
3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7-year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty.
This charge can vary from store to store.
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
42
Listing Label
Listing Label
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
43
Notes
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
44
Index
Adjusting the Burn Rate ……………………………..21 Baffle Removal & Replacement
……………..32, 35 Before Starting a Fire …………………………………20 Before Your First
Fire…………………………………16 Blower and Electrical Parts …………………………34 Blower Operation
………………………………………23 Brick Removal & Replacement ……………………38 Bypass
Operation………………………………………18 Clean the Glass ……………………………………….27 Cleaning the Air
Duct and Blower …………….29 Cleaning the Catalytic Combustor ……………30 Combustor
Inspection ……………………………..31
Creosote – Formation and Need for Removal ……………………………………………………………. 28
Curing the Paint ………………………………………16 Daily Maintenance (while insert is in
use)……..27 Dimensions ………………………………………………..6 Do Not Burn List………………………………………25
Door and Glass Inspection……………………….28 Door Latch Adjustment ……………………………28 Door
Parts ………………………………………………..33 Drafting Performance …………………………………12 Electrical
Requirements ……………………………..14 Emissions and Efficiency ……………………………..6 Face
Installation ………………………………………..14 Features …………………………………………………….6 Firebox
Parts…………………………………………….34 Fireplace Altered Tag…………………………………..8 Fireplace
Requirements ……………………………….8 Flue Installation …………………………………………13 GreenStartTM
Igniter Firebrick Installation …..39 Hearth Extension Requirements
………………….10
Heating Specifications ………………………………… 6 Hints for Burning ………………………………………. 24
Important Information………………………………….. 2 Insert Placement Requirements ……………………
9 Insert Rollers……………………………………………. 12 Installation Options …………………………………….. 6
Introduction ……………………………………………….. 2 Listing Label…………………………………………….. 42 Mantel
Requirements………………………………… 10 Monthly Maintenance (while appliance is in use)
…………………………………………………………… 28 Normal Operating Sounds …………………………. 23 Opening the
Door……………………………………… 17 Over-Firing the Stove ……………………………… 16 Overnight
Burn…………………………………………. 23 Packing List……………………………………………….. 7 Planning the
Installation………………………………. 7 Re-Loading the Stove ……………………………….. 23 Remove Ash
(if necessary) ……………………… 27 Replacing the Door Gasket ……………………… 33 Replacing
the Glass ……………………………….. 33 Re-Routing the Electrical Cord to the Left Side
…………………………………………………………… 15 Safety Notice……………………………………………. 16 Sealing the Flue
to the Insert…………………… 13 Selecting Wood………………………………………… 24 Surround Panel
Installation………………………… 14 Touch-Up Paint ………………………………………. 29 Troubleshooting
……………………………………….. 26 Verify the Installation ……………………………… 16 Wood Cutting and
Storage ……………………… 24 Yearly Maintenance ………………………………….. 29
© Travis Industries
7/13/2023 – 1576
MFW NexGen-Hybrid
References
- INTEGRITY Chimney Liner Systems
- Travis Industries Warranty Registration
- Travis Industries – The House of Fire
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