Onduline TUFTEX PolyCarb Panels Installation Guide
- October 30, 2023
- Onduline
Table of Contents
Onduline TUFTEX PolyCarb Panels
Product Information
The product is TUFTEX, which is a durable and versatile roofing and siding panel made from high-quality materials. The panels are available in different sizes, heights, and colors, and can be used for various applications, including residential, commercial, and agricultural buildings. The panels are designed to withstand different weather conditions, including heavy snow, rain, and wind, and have a load-bearing capacity of up to 115 lbs./sq. ft. The panels have a light transmission range of 78% to 93% depending on the color and profile.
Specifications
- Panel Width: 26 U.S. Standard
- Corrugation Height: 9/16
- Panel Length: 8′, 10′, 12′ Standard and 14′, 16′ available in some colors/profiles by special order
- Galvanized Screws: 2 #10 Galvanized 1/4 Hex-Head Screws with EPDM Washers (50/box), 12 boxes per case
- Aluminum Nails: 1-3/4 x 1/8 Ring Shank Aluminum Nails (3/8 head) with EPDM Washers (100/box), 24 boxes per case
- Fasteners per panel: 8′ = 25 fasteners, 10′ = 30 fasteners, 12′ = 35 fasteners
- Closures: Foam Closures = 3′ length (pack of 5), Wood Closures = 6′ length (minimum order of 24), Round profile for SeaCoasterTM, Octagonal profile for UltraVinylTM & PolyCarbTM
- Light Transmission: PolyCarb Clear–93%, PolyCarb Translucent White–78%, PolyCarb Smoke–84%
- Load Bearing Capacity on 24 Centers: SeaCoaster = 90 lbs./sq. ft., UltraVinyl = 90 lbs./sq. ft., PolyCarb = 115 lbs./sq. ft.
To Remove Panel Labels: Use either mild detergent or mild citrus-based cleaner.
Installation Tips
- Storage: Do not stack TUFTEX in direct sunlight or in an enclosure subject to very high temperatures. Vertical storage indoors is preferred.
- Cutting: Cut single panels with a pair of snips or heavy-duty scissors. Multiple panels can be cut with a circular saw (plywood blade reversed) or a fine-tooth hand saw.
- Side and End Laps: Seal all side and end laps with a silicone sealer. Overlap sides of the panel one corrugation and overlap ends a maximum of 4.
- Pitch: Plan a minimum of 1 pitch per foot of run. In heavy snow areas, plan up to 3 pitch per foot. Greater pitch = less likelihood of leaks.
- Cross brace Support: Install TUFTEX Vinyl panels on a maximum of 24 on center.
- Structure: TUFTEX PolyCarb can span 36 on center.
- Heat and Temperature Issues: All TUFTEX covered structures need adequate ventilation to control condensation and ensure coolness. Choose the right product for your project. For projects in high heat or cold areas where the surface temperature ranges from +270°F to -40°F select TUFTEX PolyCarb. Vinyl Opaque panels are suitable for all weather conditions and surface temperatures up to 150°F. Vinyl Translucent and Clear panels are to be installed for use in milder weather conditions only, and are not recommended for locations with high UV or surface temperatures that can exceed 125°F. Never install TUFTEX panels directly over dark colored rafters or closure strips. For best results, paint (white) the top edge of the rafter or closure strip that is exposed to sunlight. Do not overlap or apply over existing roofing or lattice.
- Ventilation: In locales where high heat and humidity frequently occur, choose TUFTEX PolyCarb panels for your project. All TUFTEX covered structures need adequate ventilation to control condensation and ensure coolness. In locales where high heat and humidity frequently occur, choose TUFTEX PolyCarb panels for your project.
- Fastening: Important – Pre-drill all fastening holes. Always pre-drill holes prior to fastening panels. The diameter of the hole should be 5/16 if using TUFTEX fasteners. If using other fasteners, the hole must be 2/16 to 3/16 larger than the diameter of the shaft of the fastener. Do not overtighten fasteners.
Product Usage Instructions
When installing TUFTEX panels, it is essential to follow the installation tips provided in the user manual to ensure a proper and long-lasting installation. Here are the steps to follow:
- Store the panels vertically indoors or in a shaded area.
- Cut the panels using heavy-duty scissors or a saw.
- Seal all side and end laps with silicone sealer, overlapping sides of the panel one corrugation and overlapping ends a maximum of 4.
- Plan a minimum of 1 pitch per foot of run, and up to 3 pitch per foot in heavy snow areas.
- Install TUFTEX Vinyl panels on a maximum of 24 on center, and TUFTEX PolyCarb panels on a maximum of 36 on center.
- Ensure adequate ventilation in all TUFTEX covered structures to control condensation and ensure coolness.
- Pre-drill all fastening holes, and use TUFTEX fasteners or other fasteners that fit the hole diameter. Do not overtighten fasteners.
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References
Read User Manual Online (PDF format)
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