AMMO630 Pressure Washer Instruction Manual

AMMO630 Pressure Washer

Technical Specifications

• 1,900 Max PSI | 2.1 Max GPM | 19 Amps
• 120V 60Hz Induction Motor | Brass Manifold | 3.5 Nozzle

Important Notice
Winterizing or long-time storage: Drain all water out of the pump. A flush pressure washer with a 50/50 mix of RV antifreeze and water. Relieve system pressure by squeezing the gun trigger. When ready to use again, flush the pressure washer with clean water to remove antifreeze.

WARNING: This product can expose you to chemicals including lead, DEHP, and DINP which are known to the State of California to cause cancer and or lead to birth defects. For more information go to www.P65Warnings.ca.gov.

Safety instructions

Read and understand these instructions as they pertain to safety. Pay special attention to the safety symbol throughout this manual. Failure to comply with these instructions may result in personal injury or property damage. DO NOT allow children to operate or play on or around this equipment.

1. WARNING: Improper grounding can result in electrical shock. The power outlet must be 3-prong, properly grounded, and rated for 20 Amps or greater with a Ground Fault circuit interrupter (GCFI).
2. WARNING: High-pressure spray can be extremely dangerous. Always point the nozzle away from people and animals.
3. WARNING: Always turn the power switch on the Pump Unit to the “OFF” position when not in use.
4. Seek emergency medical assistance immediately if any fluid penetrates the skin. The cut may be deeper and more serious than it appears.
5. Always wear eye protection and appropriate clothing when operating the unit.
6. Never spray any part of this pressure washer or any other electrical machine.
7. Do not alter the machine from the manufacturer’s design.
8. Keep all safety devices active on the machine.
9. Do not make alterations to the unloader relief valve.
10. Never operate the unit with broken or missing parts.
11. Never use an undersized discharge nozzle.
12. Keep the pressure hose connected to the machine and wand while unit is pressurized.
13. Never leave the wand unattended while the machine is running.
14. Do not secure the wand in the squeezed “ON” position.
15. Follow the chemical manufacturer’s recommendations when using chemicals in the soap injector.
16. Understand all safety precautions and first aid for chemicals being used.
17. Never spray flammable liquids.
18. Do not operate this machine in or around an explosive environment.
19. Position the machine in an area that is protected from external damage.
20. Always place the machine on a level surface.
21. Do not move the unit by pulling on the hose or electrical cord.
22. Never use the unit when under the influence of drugs, alcohol, or medication.
23. No smoking while operating the machine.
24. Only operate the machine with sufficient water supply to the pump.
25. Always use water that is clear and free from particles.
26. Always check and maintain proper oil levels described in the Maintenance section on pg. 13 of this manual.
27. Protect your machine from damage due to freezing during storage. Follow the winterizing instructions in the Storing the Pressure Washer section on pg. 14 of this manual.
28. Always follow all other guidelines and Safety Instructions described on pg. 3-4 of this manual.

• Tighten all connections and replace worn parts before starting the machine. The sudden release of high-pressure streams may result if connections detach during use.
• This can cause serious injury. Never disconnect any part of the unit while the machine is running or before relieving system pressure, it is dangerous. Seek medical attention if an injury ever occurs.

Included in the Box

• Box Weight: 63lbs | Box Dimensions: 24x16x16”

Operating Instructions

Before Starting the Pressure Washer

1. Read all safety instructions throughout the manual.
2. Place the unit on dry, firm ground for optimum lubrication of pump.
3. The pressure washer should be as close as possible to the water supply.
4. Tighten all hoses and connections. Check parts and replace if needed.
5. Check oil levels prior to each use. Oil should cover the indicator line on the dipstick.
6. To prevent damage and excessive hose wear, position the pressure washer so the hose does NOT extend across traffic areas. Make sure there are no kinks or twists in the hose.
7. Check to determine if the water supply to the pressure washer exceeds the output of the pump. The output of this unit is 2.1 gpm (gallons per minute), so the water supply must deliver at least 2.5 GPM.

Calculate gpm flow rate by running the water supply into a pail for one minute. Measure the gallons in the pail. If it is at least 2.5 gallons in the minute, your supply is adequate. Your water supply must be clean and free of debris. Use water with a temperature of less than 140°F.

Note: This unit is supplied with a “Total Stop System” (TSS) that allows the pump to run only when the gun trigger is squeezed. Releasing the trigger will temporarily stop the machine. Squeeze the trigger on the gun to restart the machine. Avoid rapidly squeezing the trigger to prevent damage to the TSS.

Starting the Pressure Washer

1. Turn on the water supply to pump the inlet.
2. Plug the power cord into a properly grounded 20 Amp, 120-volt outlet.
3. Purge air from the system by removing the nozzle and squeezing the gun trigger before starting the machine. Let water run until there is a steady stream of water coming out of the nozzle.
4. Turn the power switch on Pump Unit to the “on” ( I ) position.
5. Squeeze the trigger on the gun to start the machine.

During Operation

• Position the unit so the operator has easy access to the pressure washer and its controls.
• Do not use the pressure washer outdoors if it is raining, and do not spray the motor or any of its connections.
• Do not use chemicals or agents which are not compatible with Buna-N, PVC (polyvinyl), or neoprene covering of the hose.
• Do not use acids or caustic material with this unit. Damage due to use with incompatible material will not be considered for warranty.
• Always test a small area to avoid possible damage to surfaces.

Using Soap Injector

• Your pressure washer Pump Unit is supplied with a downstream low-pressure soap/chemical injector. This is used for adding soap/chemicals to the water after it has flowed through the pump.
• Note: The injector works only with the supplied black soap nozzle. To draw soap/chemicals into the water stream, insert the filter end of the detergent hose into the soap/chemical. Do Not use powders, granular, high-viscosity detergents, or acidic-based detergents/ chemicals in the injector.
• Note: Follow the soap/chemical manufacturer’s instructions for correct dilution ratios.
• To flush the injector, remove the detergent hose and filter from the detergent/chemical tank and place it in a container of clear water. Run water through the entire system to flush out the soap/chemical you were using.

Cleaning Tips

• Chemicals: Cleaning agents are most effective when the surface is rinsed first to loosen dirt. After pre-rinsing to loosen dirt, then clean with the detergent.
• Detergent should be applied from the bottom to the top of the washing area. Apply detergent and allow the detergent to react with the dirt, then rinse from the top to the bottom. This detergent applying and rinsing technique will help to avoid streaks and skips in the washing area.
• Never use more detergent than is necessary to clean the surface.
• Always follow directions supplied by the detergent manufacturer on the container.
• Cleaning: For best results, hold the nozzle 6 – 12” away from the washing surface and use long, slow deliberate side-to-side strokes, similar to using a paint sprayer. This technique will provide the most effective cleaning impact and minimize streaks and skips in the cleaning process.
• Wax: If the pressure washer is used to apply wax, the gun should be held further from the surface to optimize the “misting” effect during application. For best results, follow the directions supplied by the wax manufacturer.

Stopping Pressure Washer

1. If the chemical/soap injector was used, rinse with clean water.
   Note: Flush the chemical line with a new container and clean water until the discharge is clear.

2. Turn the Pump Unit power switch to the “OFF” position.

3. Turn off the water supply.

4. Squeeze the trigger on the wand to relieve the system water pressure and drain as much water as possible.

5. Follow this procedure each time the machine is stopped.

Note: Squeezing the trigger on the gun when you restart the unit will reduce the startup load of the motor.

Maintenance

• Changing oil is one of the most important and least expensive maintenance items. It will prolong the life of your pressure washer.
• Change oil after the first 50 hours of the break-in period, and then every 200 hours or once per year. Demanding environments may require oil changes more frequently.
• To change the oil: Remove the 17mm oil drain plug on the bottom of the Pump Unit. Refill with 10 ounces of SAE20 or 30W Non-Detergent oil.
• Winterizing or long-time storage: Drain all water out of the pump. A flush pressure washer with a 50/50 mix of RV antifreeze and water. Relieve system pressure by squeezing the gun trigger. When ready to use again, flush the pressure washer with clean water to remove antifreeze.
• Note: See pg.12 “Storing the Pressure Washer”

Routine Checks Before Every Use

1. Check the water inlet screens for debris. Clean as needed using water and a toothbrush.
   Note: Damage can occur if run without a filter.

2. Check the nozzle for debris and signs of extensive wear. A worn nozzle will result in poor performance. Only check the nozzle with the motor turned to the “OFF” position and the pressure is relieved from the system!

3. Check all fittings and connections for leaks and worn sealing areas. Replace worn components.

Storing the Pressure Washer

• Severe damage could occur by water freezing inside the components. To prevent costly repairs, follow these steps:

1. Make sure the unit is “OFF,” the water supply is disconnected, and system pressure has been relieved by squeezing the trigger on the gun.

2. Install a suction hose from the pump inlet (garden hose fitting) into a gallon of NON-TOXIC RV anti-freeze. Following operating instructions start the machine and squeeze the trigger on the spray gun allowing the pump to draw anti-freeze through the entire system. Once the anti-freeze appears at the end of the wand, turn the machine “OFF”.

3. Squeeze the gun trigger to relieve pressure from system.
   Disconnect the high-pressure hose from the high-pressure outlet and put the hose, gun/wand and owner’s manual in a secure place to prevent unauthorized people from using the machine.

4. When ready to use the pressure washer again, reinstall the high-pressure hose and water supply hose. Turn the water on and squeeze the trigger on the gun to send water through the system. Dispose of the anti-freeze/water solution safely so that it will not be harmful to the environment, people, or animals.

Starting the Machine After a Period of Non-Use

Long periods of non-use can cause calcium and iron deposits inside the pump. Starting the machine could cause damage to the pump. Insert a flat blade screwdriver through the hole in the motor end housing and rotate the motor one revolution clockwise and
counter-clockwise. Remove the screwdriver and start the motor. It should start up easily.

Power off the machine before starting.

Troubleshooting

Low Pressure

Inspect valves for debris, wear, or damage. Replace if needed. Torque valve caps to 300 in/lbs.

Surging Pressure

clean the inlet screen.
Insufficient flow of water to the pump.| Increase water flow to the pump.

Air trapped in the pump head.

| Squeeze the gun trigger before starting the machine. Start the engine and run the water until the air is purged out of the system.
Debris in pump valves. Worn or damaged pump valves.| Remove valve caps. Inspect valves for debris, wear, or damage. Replace if needed. Torque valve caps to 300 in/lbs.

Soap InjectCTor not Working

soap nozzle (black nozzle included in the kit)
Back pressure from the addition of an extra hose.| Do not use the additional high-pressure hose.
The detergent adjustment knob is turned off.| Turn the detergent adjustment knob counter-clockwise to open.
Plugged injector valve.| Check and clean the injector.

AMMO630 – Pump/Motor Parts

AMMO630 – Motor Parts

AMMO630 – Pump

(300 in/lbs)*

| 6
Pos.| Code| Description| Q
---|---|---|---
23| 960191| O-ring| 6
24| 1269050| Complete Valve| 6
25| 880831| O-ring| 6
26| 1230023| Head| 1
27| 1260421| O-ring| 3
28| 1260441| Water Seal| 3
29| 1260460| Oil seal| 3
30| 1381550| Washer| 6
31| 680570| Screw (137 in/lbs)*| 6
32| 180102| O-ring| 1
33| 820361| Plug| 1
34| 1980740| Plug| 2
35| 740291| O-ring| 2
36| 1520120| Ring| 3
37| 1260131| Water Seal| 3
38| 1260151| Piston Guide| 3
39| 620301| Plug| 1
A| 1864| Valve Kit| 1
B| 2628| Piston Kit| 1
C| 1865| Oil Seal Kit| 1
E| 2520| Cold Water Seal Kit| 1
E| 2029| Hot Water Seal Kit| 1

AMMO630 – Unloader

AMMO630 – Unloader Parts

Pressure Washer Limited Warranty

• AMMO Electric Pressure Washers come with a 1 Year Commercial Warranty.
• AMMO Electric Pressure Washer Accessories come with a 90 Day Warranty.
• Warranty is to the original purchaser and is non-transferable.
• Warranty Claims may require product inspection by the Manufacturer. (See Liability)

Warranty Conditions

• Warranty does not apply to normal wear (such as but not limited to: seals/packings, valves, plungers, and sealing O-rings), freight damage, and freezing damage.
• Warranty does not apply to misuse when pump or accessories are altered or operated above recommended speeds, pressures, or temperatures.
• The warranty does not apply to damage caused by aftermarket accessories not included with the original unit.
• Warranty is void when failure to follow recommended operating and maintenance procedures, or failure to use OEM replacement parts.
• Warranty is void when the pump is damaged by:
  • The use of caustic (corrosive) liquids
  • The pump was operated under abrasive or corrosive environments where conditions could cause pump cavitation.

Liability of manufacturer

• Warranty is limited to repair or replacement of parts only.
• Warranty Products must be inspected by the manufacturer.
• Returned Product will be Repaired or Replaced Free of Charge if found to be defective and subject to warranty.

After a completed inspection by the manufacturer, a warranty is granted/ denied at the sole discretion of the manufacturer when such products are found to be of original defect or workmanship at the time it was shipped from the factory. This warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability of any and all other obligations or liabilities on the part of the manufacturers or equipment.

Customer Return Liability

• Pumps and Accessories must have a Return RMA#
• Pumps must be shipped back with the Shipping plug
• Shipments without RMA# will be denied
• Under no circumstance will the manufacturer bear any responsibility for loss of the unit, loss of time, or inconvenience in any manner?

The customer is responsible for freight costs

• The customer is responsible for freight costs to return the product for warranty evaluation.
• The nozzle(s) being used must be returned with the pump unit to be considered for warranty.
• A shipping plug (supplied) must be installed in the pump before shipping to prevent oil seepage. Failure to secure the plug will result in a maintenance charge.
• The manufacturer is not liable for freight damage, insurance, labor, or any consequential damages incurred as a result of defective products.
• If the returned product is found non-warrantable, associated repair costs and return freight are the responsibility of the customer.

Warranty Returns

Instructions

• Have a Purchase receipt ready
• Contact us and receive an RMA# and Packing directions

Contact us

• General Questions
• Troubleshooting
• RMA/ Warranty

Call our toll-free number at 1-866-235-5112. Customer service is available M-F 8 am to 5 pm Central Standard Time (CST). A customer service representative will work with you to fix the problem.

Questions, problems, missing parts?
Before returning to your retailer, call our customer service department at 1-866-235-5112, 8 a.m. – 5:00 p.m., CST, Monday – Friday. www.ammonyc.com.

References

• AMMO NYC
• P65Warnings.ca.gov

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