TRUPER ROU-A3 Professional Router User Manual

Manual
Router
Power 1 3/4 Hp

ROU-A3

CAUTION
Read the user’s manual thoroughly before operating this tool.

CAUTION
To gain the best performance of the tool, prolong the duty life, make the Warranty valid if necessary, and to avoid hazards of fatal injuries please read and understand this Manual before using the tool.
Keep this manual for future references.
The illustrations in this manual are for reference only. They might be different from the real tool.

Technical Data

| ROU-A3
---|---
Code| 100954
Description| Router
Voltage| 60 Hz
Frequency| 9:00 AM
Current| 1 3/4 Hp
Power| 127 V
Speed| 19 000 – 32 000 RPM
Chuck collet| 15/16” – 1/4” – 5/16”
Work cycle| 30 minutes work per 15 minutes idle. Maximum 3 hours per day.
Conductors| 18 AWG x 2C with insulating temperature of 105 °C
Insulating| Class II
IP Grade| IP 20

Power cord grips used in this product: Type “Y”. Build quality: Reinforced Insulation
Thermal insulation on motor winding: Class E
WARNING Avoid the risk of electric shock or severe injury. When the power cable gets damaged it should only be replaced by the manufacturer or at a Authorized Service Center.
The build quality of the electric insulation is altered if spills or liquid gets into the tool while in use.
Do not expose to rain, liquids and/or dampness.
WARNING Before gaining access to the terminals all power sources should be disconnected.

Power Requirements

WARNING Tools with double insulation are equipped with a polarized plug (one prong is wider than the other). This plug will only fit in the right way into a polarized outlet. If the plug cannot be introduced into the outlet, reverse the plug. If it still doesn’t fit, call a qualified electrician to install for you a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need of both a grounded third power cord with three prongs or a grounded power connection.

WARNING When using an extension cable, verify the gauge is enough for the power that your product needs. A lower gauge cable will cause voltage drop in the line, resulting in power loss and overheating. The following table shows the right size to use depending on cable’s length and the ampere capability shown in the tool’s nameplate. When in doubt use the next higher gauge.

From 6 ft. to 49 ft. 1 Higher than 49 ft
From 0 and up to W A| | 18 AWG 16 AWG
From 10 and up to 13 A| | 16 AWG 14 AWG
 13 and up to 15 A| 3 (one grounded)| 14 AWG 12 AWG
From 15 and up to 20 A| | 8 AWG 6 AWG

• It is safe to use only if the extensions have a built-in artifact for over current protection.
  AWG = American Wire Gauge – Reference NMX – J – 195 – ANCE
  WARNING   When operating power tools outdoors, use a grounded   extension cable labeled “For Outdoors Use”. These extensions are especially designed for operating outdoors and reduce the risk of electric shock.

**** General power tool safety warnings

**WARNING! Read carefully all safety warnings and instruction listed below. Failure to comply with any of these warnings may result in electric shock, fire and / or severe damage. Save all warnings and instructions for future references.
Keep your work area clean, and well lit.
Cluttered and dark areas may cause accidents.
Never use the tool in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Sparks generated by power tools may ignite the flammable material.
Keep children and bystanders at a safe distance while operating the tool.
Distractions may cause losing control.
Electrical Safety
The tool plug must match the power outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Modified plugs and different power outlets increase the risk of electric shock.
Avoid body contact with grounded surfaces, such as pipes, radiators, electric ranges and refrigerators.
The risk of electric shock increases if your body is grounded.
Do not expose the tool to rain or wet conditions.
Water entering into the tool increases the risk of electric shock.
Do not force the cord. Never use the cord to carry, lift or unplug the tool. Keep the cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a tool outdoors, use an extension cord suitable for outdoor use.
Using an adequate outdoor extension cord reduces the risk of electric shock.
If operating the tool in a damp location cannot be avoided, use a ground fault circuit interrupter (GFCI) protected supply.
Using a GFCI reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of distraction while operating the tool may result in personal injury.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as safety glasses, anti-dust mask, non-skid shoes, hard hats and hearing protection used in the right conditions significantly reduce personal injury.
Prevent unintentional starting up. Ensure the switch is in the “OFF” position before connecting into the power source and / or battery as well as when carrying the tool.
Transporting power tools with the finger on the switch or connecting power tools with the switch in the “ON” position may cause accidents.
Remove any wrench or vice before turning the power tool on.
Wrenches or vices left attached to rotating parts of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
This enables a better control on the tool during unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothes and gloves away from the moving parts.
Loose clothes or long hair may get caught in moving parts.
If you have dust extraction and recollection devices connected onto the tool, inspect their connections and use them correctly.
Using these devices reduce dust-related risks.
Power Tools Use and Care
Do not force the tool. Use the adequate tool for your application.
The correct tool delivers a better and safer job at the rate for which it was designed.
Do not use the tool if the switch is not working properly.
Any power tool that cannot be turned ON or OFF is dangerous and should be repaired before operating.
Disconnect the tool from the power source and / or battery before making any adjustments, changing accessories or storing.
These measures reduce the risk of accidentally starting the tool.
Store tools out of the reach of children. Do not allow persons that are not familiar with the tool or its instructions to operate the tool.
Power tools are dangerous in the hands of untrained users.
Service the tool. Check the mobile parts are not misaligned or stuck. There should not be broken parts or other conditions that may affect its operation. Repair any damage before using the tool.
Most accidents are caused due to poor maintenance to the tools.
Keep the cutting accessories sharp and clean.
Cutting accessories in good working conditions are less likely to bind and are easier to control.
Use the tool, components and accessories in accordance with these instructions and the projected way to use it for the type of tool when in adequate working conditions.
Using the tool for applications different from those it was designed for, could result in a hazardous situation.
Service**
Repair the tool in a Authorized Service Center using only identical spare parts.
This will ensure that the safety of the power tool is maintained.
This tool is in compliance with the Official Mexican Standard (NOM – Norma Oficial Mexicana).

Safety warnings for routers

**WARNING**

• Install only bits with the right size into the chuck.
  CAUTION

•  Do not try to start the router when the bit is making contact with the work piece.

• Allow the router to reach the desired speed before starting the job.
  CAUTION

• Do not force the router to cut the work piece too fast.

• Make several passes with the router with progressive depths when the job requires removing a lot of material or when using bits with a large diameter.
  **CAUTION**

•  Allow the bit to stop completely before removing any cut or stuck material around the bit area.
  WARNING

•  Before maintenance, removing or installing bits, parallel guide or dust extractor adapter, disconnect the tool from the power source.
  CAUTION

• Hold the tool with both hands and by the respective handles to gain an optimum control.

Parts

Assembly

Dust extracting assembly (optional)

• Use the long screws to fit the dust extractor onto the router base. The vacuum cleaner adaptor is suitable for vacuum cleaner with a 32 mm diameter.

Bit assembly

• Disconnect the router from the power source.
• Press the axis lock to prevent rotation.
• Without releasing the axis lock and with a spanner loosen the chuck nut.
•  Set the bit and tighten the chuck nut.
• Release the axis lock and double check the bit is fixed before starting the router. Allow the bit shank to stick out from the chuck, at least 1/8”.
• To remove the bit just press the axis lock and using the spanner loosen the chuck nut.

Parallel guide assembly and installation

• Assemble the parallel guide fixing both rods with their respective screws, washers and washer springs, as shown in the illustration.
• Once assembled slide the rods through the orifice in the router base. Set he parallel guide on the work piece edge to make straight cuts.

Tip for circular cuts

• Turn the parallel guide upside-down and insert the attachment into one of its two holes to fix the router and make circular cuts.

Start Up

Cutting depth adjustment

• Install the bit (A) needed for the job. Loosen the fastening knob in the depth stop (B)  and loosen the cutting depthsafety lock (C) moving it up.
• Push the router down until  the bit makes contact with the work piece and secure it in position moving the cutting depth lock lever (C) downwards.
• For fast cutting depth adjust raise the depth stop (D) and insert a piece of wood having the same thickness of  the work piece, between the depth stop (D) and the triplestop (E).
• Tighten the stop-fastening knob (B) and move the cutting depth lock lever (C) upwards to return the router to its original position. Remove the piece of wood.
• For exact cutting depths adjust, allow the depth stop to make contact with the triple stop so it shows the initial  position in the cutting depth scale (F). This position mayvary regarding the bit used.
• From the starting position and with the help of the scale, rise the depth stop as much as the depth required for the job. If the starting position marks 20 mm on the scale and you require a cut of 10 mm, put the depth stop at the 30 mm mark (20 + 10 = 30).
• For fine cutting depths adjust,  turn the triple depth stop (E)loosening the central screw to align one of the three threaded stops with the depth stop (D).

Start and operation control

• To turn on the router, press the switch (I) and  then switch (H).
•  To interrupt its operation, release the switch (H).

Bit speed adjust

• Turn the speed adjust disc (J) to increase or lessen the bit speed.

Copying guide use

• Use the long screws to fit the copying guide onto the router base.
• Use a template between the router base and the work piece.
• Support the copying guide bushing on the template edge. Cut following the template shape.

Additional advice

• When using the router on free hand mode keep in mind the bit rotates in a clockwise direction, so to prevent from kickback is important to move the tool from left to right. For outer edges move the tool in a counterclockwise direction.
• This tool is designed specifically to work on wood and plastic.
• To make larger cutting depths several superficial cuts with gradual increments is recommended.
•  Set the router base on the work piece before turning it on.
• Guide the machine with a constant speed through the work piece. No not apply pressure on the bit.
• Give the machine enough speed to cut the work piece.
• Do not operate the tool in an inverted position. This condition can affect its performance

Maintenance

• Double check the machine ventilation slots are free of sawdust, chips, etc.
• Keep the guides clean and lubricated using light multi-purpose oil.

Repairs service

•  Repairs to the tool shall only be carried out in a Authorized Service Center.
  If and when personnel other than authorized by carry out repairs to the machine, will make the Warranty void.

Carbon brush replacement

• It is necessary to replace worn, burned or broken carbon brushes, or with less than 5 mm long with new ones.
•  When you change carbon brushes, the two carbons should always be replaced.
• To have access to the worn carbons and be able to remove them, remove the top cover by removing the 4 screws with the help of a phillips screwdriver (K).
• Separate the inner cable lugs of the carbon rope terminal.
• Remove the carbon holder with the worn carbons.
• Then remove and discard the worn carbons.
• Place the new carbons in the carbon holder and place them in the tool.
• Join the internal cord shoes with the carbon rope terminal.
•  Verify that the carbons have made contact with the motor switch.
• Place the top cover and tighten with the 4 screws and allow the tool to run for a few minutes without workload so that the carbons have a better fit.
• Only original replacement carbon brushes should be used, as they are specifically designed with the appropriate hardness and electrical resistance for each type of motor. Carbons out of specification can damage the engine.

Notes…………………………………..

Authorized Service Centers

In the event of any problem contacting a Truper Authorized Service Center, please see our webpage www.truper.com  to get an updated list, or call our toll-free numbers 800 690-6990 or 800 018-7873 to get information about the nearest Service Center.

TABASCO
SUCURSAL VILLAHERMOSA
CALLE HELIO LOTES 1, 2 Y 3 MZ. #1, COL. INDUSTRIAL, 2A ETAPA, C.P. 86010, VILLAHERMOSA, TAB. TEL.: 993 353 7244

Warranty policy

Warranty. Duration: 2 year. Coverage: parts, components and workmanship against manufacturing or operating defects, except if used under conditions other than normal; when it was not operated in accordance with the instructive; was altered or repaired by personnel not authorized by Truper ® . To make the warranty valid, present the product, stamped policy or invoice or receipt or voucher, in the establishment where you bought it or in Corregidora 22, Centro, Cuauhtémoc, CDMX, 06060, where you can also purchase parts, components, consumables and accessories. It includes the costs of transportation of the product that derive from its fulfillment of its service network. . Phone number 800-018-7873. Made in China. Imported by Truper, S.A. de C.V. Parque Industrial 1, Parque Industrial Jilotepec, Jilotepec, Edo. de Méx. C.P. 54257, Phone number 761 782 9100.
Stamp of the business. Delivery date:

www.truper.com
05-2022

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