Schuranlage EVO-I 3 Speed Shearing Plant Instruction Manual

3 Speed Shearing Plant Translation of the original instructions

Version/Index: EVO/I

NOTE!
Read all instructions before using.

Safety regulations

1.1 Introduction

• This chapter describes the safety regulations that are to be taken into consideration as a matter of course when using the shearing plant.
• All persons who carry out work on and with the shearing plant must read the operating instructions.
• The operating instructions are to be kept in a secure place that is accessible at all times.
• Authorised service agents may only carry out service and re- pair work.

1.2 Symbols and warning notes
Various symbols are used in the operating instructions. These symbols indicate possible hazards or bring to the user‘s attention such technical information that, if not complied with, may lead to personal injury and material damage or to uneconomic operation.

Hazard symbols
WARNING!
Denotes a possibly hazardous situation. Serious injury and even death can result if such situations are not avoided.
CAUTION!
Denotes a possibly hazardous situation. Light or slight injury can result if such situations are not avoided.

Information symbols
NOTE!
A note which, if not complied with, can lead to operational stop- pages or damage.

1.3 Stipulated usage
The shearing plant’s intended purpose of use is described in Chapter 2.2, “Purpose of use”. Use for any other purposes, particularly on people and dangerous types of animals, especially predators, is expressly forbidden. The shearing plant must only be used in
dry areas.
The details contained in  Chapter 2.3, “Technical data”, are to be considered as legally  binding limit values andcharacteristic data.
The safety check refers only to the portable shearing plant and not to the mechanical shaft and the shearing handpiece.

1.4 Basic safety principles
1.4 .1 Power supply connections

WARNING!

Never plug the equipment into damaged sockets. Observe the relevant regulations applicable in your country.

Maintenance and cleaning work must only be carried out when the equipment is not plugged in.

Sockets must be equipped with a circuit breaker (FI).

If the SUPPLY CORD is damaged, it must be replaced by the manufacturer,itsserviceagentorsimilarlyqualifiedpersonsin order to avoid a hazard.

1.4.2 Safety precautions

DANGER!

To reduce the risk of electric shock / To reduce the risk of burns,  fire, electric shock, or injury to persons:

Avoid touching machinery that has come into contact with water or other liquids.

Never shear wet animals.

Children are forbidden from operating the equipment.

Do not reach for an appliance that has fallen into water. Unplug immediately from receptacle.

Do not use while bathing or in a shower.

Do not place or store appliance where it is able to fall or be pulled into a tub or sink. Do not place in or drop into water or other liquid.

Always unplug this appliance from the electrical outlet immediately after using.

Unplug this appliance before cleaning.

An appliance shall never be left unattended when plugged in.

Use this appliance only for its intended use as describe in this manual. Do not use attachments not specified by the manufacturer.

Never operate this appliance when it has a damaged cord or plug, when it is not working properly, after it has been dropped or damaged, or after it has been dropped into water. Return the appliance to a service center for examination and repair.

Keep the cord away from heated surfaces.

Keep the air openings free of lint, hair, and similar objects.

Never drop or insert any object into any opening.

Do not use outdoors or operate while aerosol (spray) products are being used.

Do not use this appliance with a damaged or broken comb, as it has the potential to result in facial injury.

Alwaysattachplugtoappliancefirst,thentooutlet.Todisconnect,turnallcontrolstooffposition(e.g.“0”)thenremoveplug from outlet.

Connect this appliance to a properly grounded outlet only, see

Grounding instructions.

Do not charge, place or leave the appliance where it is expected to be:

• Subject to damage by an animal, or

• Exposed to weather.

Periodically inspect the wall unit for secure mounting.

Lay out the power cable cleanly.

Check the power cable occasionally for damage.

Keep the power cable well away from machinery & equipment operating in close proximity.

Switch off the plant before pulling out the plug.

After use remove the plug from its socket. The plant should only be cleaned or the cutter replaced when the plug is removed from the power socket.

Avoid kinks or coils in the cable. Never wind the power cable around the plant during periods of storage. This can result in breaks and damage to the insulation.

Ensure that animals do not stand on or walk over the cable, and that they do not get caught up in the cable.

Keep children away from shearing areas.

Never use a damaged plant. Have the machine checked for  faults and repaired immediately by an authorised service agent.
The air intake for the side and lower ventilation holes (Diag. 6, pos. a + b) must be guaranteed. Never insert any object into the shearing plant’s ventilation holes.
Never shear in the vicinity of explosive objects or gases.
Never shear with blunt or broken shearing combs and cutters.
Avoid any contact with the moving shearing cutters.
Store the plant in a clean, dry place to which children and animals have no access.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supe rvised to ensure that they do not play with the equipment.

1.4.3 Noise emission / personal protective equipment

| Noise emission during operation is less than 70 dB (A), as the noise of the shearing hand-piece is also present during shearing.
We recommend that ear  protection, safety glasses and  gloves arealways worn when operating the plant.
---|---
| Personal protective equipment to be provided by the operator.

1.4.4 Residual dangers
Should dangers and hazards occur during operation which are not directly related to the shearing of animals, we request that you inform us of this. This also applies in the event of a technical failure that causes a hazard.

1.4.5 Replacement power cable
NOTE!
If the power cable of this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or a similarly qualified person to avoid dangers.

1.4.6 Supervision of children
WARNING!
Children should be supervised to ensure that they do not play with the equipment.

1.4.7 Grounding instructions

• This appliance should be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
• This appliance is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local  codesand ordinances.

DANGER!

Improper use of the grounding plug can result in a risk of electric

shock.

If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat-blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as  to whether the appliance is properly grounded. Do not modify  the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

1.5 Operator requirements
NOTE!
The safe use of the machine places few demands on operating personnel. These must, however, be observed and maintained as a matter of course.

• The operator has experience in dealing with the animals being shorn.
• The operator has read and understood the operating instructions, or has been indoctrinated into the operation of the machine by a skilled person, and the  risksand  dangershave been pointed out to him.

Stipulated usage

2 .1 Component list
2 .1.1 Designation of individual parts

Pos. No.| Description| Qty.| Pos. No.| Description| Qty.
---|---|---|---|---|---
1| Handle| 1| 29| Spring key| 1
2| Rating plate| 1| 31| LS-screw| 8
3| Cover EVO| 1| 32| Switch support| 1
4| Sponge rubber| 1| 33| Washer| 1
5| LS-screw| 4| 34| Lever for switch| 1
6| LS-screw| 3| 35| Spring for switch| 1
7| Reinforcement plate| 1| 37| Retaining ring for shaft| 1
8| LS-screw Phillips| 4| 38| Micro switch| 1
11| Control unit ONE/EVO| 1| 39| Socket head cap screw| 2
12| Capacitor| 1| 40| Hexagonal nut self-securing| 2
13| Capacitor| 1| 41| Ring spanner| 1
14| Countersunk screw| 1| 42| Cord| 1
15| Washer for countersunk screw| 1| 43| Hexagonal nut| 1
16| Pulley, aluminium| 1| 44| Anti-kink sleeve| 1
17| Snap-on belt| 1| 45| Cable with plug| 1
18| Hexagonal nut| 1| 46| PT-screw| 8
19| Washer| 1| 47| Motor housing EVO| 1
20| Pulley, plastic| 1| 48| Base EVO| 1
21| Drive housing EVO| 1| 52| Catch spring ONE/EVO| 1
22| Speed control sensor EVO| 1| 53| PH-screw| 1
23| LS-screw| 4| 54| Seat clamp bolt with quick release 1
Converter Schuko/GB plug 5A| 1
24| Motor EVO| 1
25| Gear shaft| 1
26| Radial ball bearing| 2| 55| Centering washer EVO| 1
27| Spacer sleeve| 1| 56| Cover, control unit EVO| 1
28| Retaining ring for bores| 1

2.2 Purpose of use
The portable shearing plant is specially designed to provide the drive for mechanical shearing handpieces. The complete shearing unit is expressly designed for the shearing of sheep, goats, llamas, alpacas and other members of the Camelidae species.

BG-PAS 26)

We reserve the right to make technical changes and improvements without notice.

2.4 Equipment

• Portable shearing plant

• Operating instructions

• Screwdriver

• Drip feed lubricator 100 ml

• Universal grease
  Options

• Wall mounting

• Rigid drive downtube, worm

• Rigid drive downtube, pin

• Flexible drive, worm

• Flexible drive, pin

• Ferrule short

• Ferrule long

• Shearing handpiece, Icon, worm

• Shearing handpiece, Icon, pin

• Combs and cutters for the shearing handpiece

• Cord leads (Diag. 5)

Initial start-up

3.1 Important notes

WARNING!

• The voltage specified on the maker’s plate and that of the local power supply must match. The plant may only be connected to an AC power supply.
• It is a compulsory that the operator has read the safety regulations.
• In the event that the plant is operated from a generator, the mains supply voltage must not exceed that specified on the maker‘s rating plate.

3.2 Rotary speeds
The three-speed portable shearing plant is specially designed for professional use. The lowest speed is ideal for  inexperienced shearers and for shearing under difficult conditions.
The medium speed setting is suitable for shearers with average shearing skills and for running in new shearing  handpieces.
The high speed setting is for experienced, professional shearers who demand high shearing performance.

3.3 Changing the speeds

CAUTION!

An authorised service point in compliance with the following instructions may only carry out changing the speed!

Pull out the plug from the socket.

Remove the cover by loosening the nine screws (Diag. 2, pos. a). A plate bearing the speed specification is fitted beneath the cover. See also Chapter 4.2, “Service”.The self-tensioning belt tensions the belt automat ically.

Push the belt by means of a slight movement so that the drive axis turns into the new desired position (Diag. 2, pos. c). To ensure that the belt is not damaged, do not use any auxiliary aids when changing speeds.

Make sure that the belt is located in the grooves at the same height on both axis.

Re-secure the cover using the nine screws (Diag. 2, pos. a).

3.4 Assembling the shearing plant
Pay attention to sufficient fastening of the shearing plant.
3.4 .1 Assembly height of the wall mounting
Fix the wall mounting in such a way that a gap of approximately 10 to 25 mm remains between the end of the rigid drive downtube (or flexible drive) and the working area (Diag. 4, pos. c). In doing so take into consideration the type of application cited below.
If the plant is to be operated with the rigid drive downtube or flexible drive, the shearing plant is assembled in accordance with Diag. 4, pos. b. If the plant is to be operated with a flexible drive then it can also be suspended on a rope (Diag. 3).

3.4.2 Assembling the rigid drive downtube or flexible drive

Release the quick release (pos. 54, Diag. 6).

Push the coupling tube of the flexible or the solid drive downtube into the downtube bush of the shearing plant.

Start and stop the motor while at the same time push the coupling tube upwards to the mark.

Ensure the coupling tube is in the correct position with the mark and secure the flexible or solid dr ive by means of the quick release mechanism.

CAUTION!
Check that the flexible or solid drive is securely fixed by the quick release mechanism and located correctly before use.

3.5 Switching the shearing plant on / off
CAUTION!
Make sure that the ventilation holes are always clear (Diag. 6, pos. a + b). The shearing plant must never be switched on when it is lying on flat ground as the cooling air flow would be interrupted and the motor could burn out (Diag. 6, pos. b).

NOTE!
Connecting the shearing plant to the power supply, the motor is not yet engaged. The shearing plant is switched on and off respectively via the cord / lever (Diag. 6, pos. c). The drive is switched on by means of one downward pull, and is switched off again by repeating this operation.
Should the power supply be interrupted whilst the drive is running, for safety reasons the motor switches off automatically, which means that the unit must be switched on again via the cord / lever when the power supply is re- established.

Maintenance

4 .1 Cleaning
Before commencing any maintenance work disconnect the electrical power supply by pulling out the plug!
Remove any oil and dirt from the shearing plant by means of a dry cloth. Do not use liquids!

4.2 Service
WARNING!
For safety reasons the portable shearing plant should be subjected to an annual inspection. It is important that the self-tensioning belt is checked periodically, since the functionality of the patented safety cutout device is dependent on this.
4.3 Lubrication
Lubricate the machine in accordance with the following specifications, since a lack of lubrication is the most common source of faults for unsatisfactory shearing results.

4.3.1 Portable shearing plant
Requires no lubrication.
4.3.2 Flexible drive
prior to each period of operation Oil the flexible drive prior to use, and at least each time the cutters are replaced (Diag. 7, pos. a).
after 100 hours of operation The flexible drive is fitted with sealed and permanently lubricated ball bearings. The rotating shaft bore must, however, be greased at regular intervals (after approximately 100 hours of operation or every 2 years).
To perform this task dismantle the flexible drive in order to remove old grease residue from the shaft bore. Then re-lubricate the shaft  borealong its whole length with fresh, high-quality mineral grease.

4.3.3 Rigid drive downtube
The rigid drive downtube is fitted with sealed and permanently lubricated ball bearings. The rotating cogs of the universal joint must, however, be lubricated at regular intervals during use (approximately every 2 operating hours). Lubricate the shaft at the  lubrication points provided in accordance with Diag. 7, pos. b. Only high quality mineral oil is to be used for this purpose (engine or gearbox oil).

4.3.4 Shearing handpiece
See operating instructions for shearing handpiece.

4.4 Storing the machine
CAUTION!
Get into the habit of always giving the shearing plant a good clean after use, store the unit in a dry and clean location out of the reach of children.

Troubleshooting and repairs

This product has been developed and assembled using the best individual components available. It is designed to give longevity and high performance. If spare parts are used during the life of this product, please ensure that they are genuine Heiniger parts. Failure to use genuine Heiniger spares may reduce the performance of this precision engineered product and will void any warranty claim.

5 .1 Introduction
WARNING!
The following troubleshooting guide will aid in determining problems and offer a solution. An authorised service point may only carry out solutions that appears against a dark background.
An authorised service agent is to be contacted in the event of malfunctions that are not contained in this manual.

5.2 Troubleshooting

Mechanical damage in the shearing handpiece, in the rigid drive downtu- be or flexible drive.| For the purposes of fault finding first of all uncouple the shearing handpiece and restart the plant. If the fault persists, uncouple the rigid drive downtube or flexible drive from the
shearing plant. Rectify any damage.
If the fault still persists, then have the shearing plant repaired.
Bearing in the shearing plant faulty.| Have the bearing replaced.
Motor system does not switch off by lock up.| The belt is slipping.| Have the belt replaced.
Shearing unit is noisy or vibrates.| The belt is slipping.| Have the belt replaced.
Bearing faulty.| Have the bearing replaced.
Motor gets hot.| Bearing faulty.| Have the motor replaced.
Ventilation screen dirty.| Clean ventilation screen.
Malfunctions in the rigid drive downtube / flexible drive and / or shearing handpiece.| Have fault rectified.
Shearing plant cannot be switched off.| Switch faulty.| Have the switch replaced.

Environmental protection and waste disposal

6 .1 Introduction
The operator bears the responsibility for disposing of the machine in the proper manner. Observe the relevant regulations applicable in your country.
6.2 Material groups
Please hand this in to a service point or your local specialist electrical workshop when the machine is to be dismantled.

5/6/7/8/14/15/18/19/23/24/25/26/27/28/29/31/32/33/35/37/39/40/41/46/52/53/54/55
Copper| 45
Brass| 38/43
Aluminium| 16
other substances| 2/4
Electronics| 11/12/13/22/38

Contact address

The sales point or company specified on your guarantee certificate are authorised service points, or, alternatively, refer to the nearest service point in your area.

warranty

Item
Serial no.
Date of
Stamp and signature
In case of claim, please return your machine with the instruction manual and the warranty card directly to your local distributor. Please do not cut off the warranty card from the instruction manual.
© 2024 Heiniger AG. All rights reserved.
This instruction manual may not be duplicated or distributed, neither completely nor in extracts, or by electronic or mechanical means (including photocopying), transmitted or used for the purpose of competition without authorisation from Heiniger AG.
Subject to change without notice.

Contact:
Heiniger AG
Industrieweg 8
CH – 3360 Herzogenbuchsee
Switzerland
Tel. +41 (0)62 956 92 00
marketing(at)heiniger.com
Translation of the original instructions

References

• Heiniger AG - Tierschur Grosstierschur Kleintierschur Haarstyling Bartstyling

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