MASTER B 35CEL 10kW Direct Oil Heater User Manual

June 15, 2024
MASTER

MASTER LOGO MASTER B 35CEL 10kW Direct Oil Heater - Symbol
1USER AND MAINTENANCE MANUAL
B 35CEL – B 65CEL – B 95CEL – B 145CEL
B 35CED – B 70CED – B 100CED – B 150CED – B 300CED
B 35CEG – B 70CEG – B 100CEG – B 150CEG
DANTHERM GROUP

TECHNICAL DATA TABLE

| B 35CEL| B 65CEL| B 95CEL| B 145CEL
---|---|---|---|---
| 10 kW
8.600 kcal/h| 18,5 kW
15.900 kcal/h| 29 kW
25.000 kcal/h
99.300 Btu/h| 44 kW
37.900 kcal/h
150.500 Btu/h
| 280 m³/h-м³| 400 m³/h-м³| 800 m³/h-м³| 900 m³/h-м³
| 0,8 kg/h| 1,5 kg/h-кг| 2,3 kg/h-кг| 3,5 kg/h-кг
| DIESEL-KEROSENE| DIESEL-KEROSENE| DIESEL-KEROSENE| DIESEL-KEROSENE
| 19 l-л| 19 l-л| 44 l-л| 44 l-л
| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
0,35 A
0,08 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
0,8 A
0,18 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
1 A
0,23 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
1,2 A
0,28 kW-кВт
RPM| 1425| 2850| 2850| 2850
| 0,20 bar-бар| 0,36 bar-бар| 0,27 bar-бар| 0,34 bar-бар

IMPORTANT: In order to have a correct function you must use an electrical generator in class G3 or more (frequency va- riation ±1%, tension variation ±2%). The maximum power of electrical generator must be three time the nominal power of device that you must connected.

| B 35CED| B 70CED
---|---|---
| 10 kW-кВт
8.600 kcal/h-ккал/ч
34.200 Btu/h-БТЕ/ч| 20 kW-кВт
17.200 kcal/h-ккал/ч
68.300 Btu/h-БТЕ/ч
| 280 m³/h-м³/ч| 400 m³/h-м³/ч
| 0,8 kg/h-кг/ч| 1,6 kg/h-кг/ч
| DIESEL-KEROSENE| DIESEL-KEROSENE
| 19 l-л| 19 l-л
| ~220-240 V-В
(-15%÷10%)
50/60 Hz-Гц
0,35 A
0,08 kW-кВт| ~220-240 V-В
(-15%÷10%)
50/60 Hz-Гц
0,8 A
0,18 kW-кВт
RPM| 1425| 2850
| 0,20 bar-бар| 0,36 bar-бар

IMPORTANT: In order to have a correct function you must use an electrical generator in class G3 or more (frequency variation ±1%, tension variation ±2%). The maximum power of electrical generator must be three time the nominal power of device that you must connected.

| B 100CED| B 150CED| B 300CED
---|---|---|---
| 29 kW-кВт
25.000 kcal/h-ккал/ч
99.300 Btu/h-БТЕ/ч| 44 kW-кВт
37.900 kcal/h-ккал/ч
150.500 Btu/h-БТЕ/ч| 88 kW-кВт
75.800 kcal/h-ккал/ч
301.000 Btu/h-БТЕ/ч
| 800 m³/h-м³/ч| 900 m³/h-м³/ч| 1.800 m³/h-м³/ч
| 2,3 kg/h-кг/ч| 3,5 kg/h-кг/ч| 7 kg/h-кг/ч
| DIESEL-KEROSENE| DIESEL-KEROSENE| DIESEL-KEROSENE
| 44 l-л| 44 l-л| 105 l-л
| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
1 A
0,23 kW-кВт| ~220-240 V-В
(-15%÷10%)
50/60 Hz-Гц
1,2 A
0,28 kW-кВт| ~220-240 V-В
(-15%÷10%)
50/60 Hz-Гц
2,4 A
0,56 kW-кВт
| ~220-240 V-В
(-15%÷10%)
60 Hz-Гц
1 A
0,23 kW-кВт
RPM| 2850| 2850| 2850
| 0,27 bar-бар| 0,34 bar-бар| 0,40 bar-бар

IMPORTANT: In order to have a correct function you must use an electrical generator in class G3 or more (frequency variation ±1%, tension variation ±2%). The maximum power of electrical generator must be three time the nominal power of device that you must connected.

| B 35CEG| B 70CEG| B 100CEG| B 150CEG
---|---|---|---|---
| 10 kW-кВт
8.600 kcal/h-ккал/ч
34.200 Btu/h-БТЕ/ч| 20 kW-кВт
17.200 kcal/h-ккал/ч
68.300 Btu/h-БТЕ/ч| 29 kW-кВт
25.000 kcal/h-ккал/ч
99.300 Btu/h-БТЕ/ч| 44 kW-кВт
37.900 kcal/h-ккал/ч
150.500 Btu/h-БТЕ/ч
| 280 m³/h-м³/ч| 400 m³/h-м³/ч| 800 m³/h-м³/ч| 900 m³/h-м³/ч
| 0,8 kg/h-кг/ч| 1,6 kg/h-кг/ч| 2,3 kg/h-кг/ч| 3,5 kg/h-кг/ч
| DIESEL-KEROSENE| DIESEL-KEROSENE| DIESEL-KEROSENE| DIESEL-KEROSENE
| 19 l-л| 19 l-л| 44 l-л| 44 l-л
| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
0,35 A
0,08 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
0,8 A
0,18 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
1 A
0,23 kW-кВт| ~220-240 V-В
(-15%÷10%)
50 Hz-Гц
1,2 A
0,28 kW-кВт
RPM| 1425| 2850| 2850| 2850
| 0,20 bar-бар| 0,36 bar-бар| 0,27 bar-бар| 0,34 bar-бар

IMPORTANT: In order to have a correct function you must use an electrical generator in class G3 or more (frequency variation ±1%, tension variation ±2%). The maximum power of electrical generator must be three time the nominal power of device that you must connect.

FIGURES

MASTER B 35CEL 10kW Direct Oil Heater - FIGURE 1MASTER B 35CEL 10kW Direct Oil Heater - FIGURE
2

IMPORTANT: READ AND UNDERSTAND THIS OPERATIONAL MANUAL
BEFORE PERFORMING ASSEMBLY, COMMISSIONING OR MAINTENANCE ON THIS HEATER. INCORRECT USE OF THE HEATER CAN CAUSES SERIOUS INJURY.
KEEP THIS MANUAL FOR FURTHER REFERENCE.

INFORMATION REGARDING SAFETY

WARNINGS
IMPORTANT: This air heater has been designed for mobile and temporary professional applications. It has not been designed for domestic use nor for thermal comfort of human.
IMPORTANT: This appliance is not intended for use by persons (including children) with reduced physical, sensory and mental capacities or with lack of experience or knowledge unless supervised by a person responsible for their safety. Children must be supervised to make sure they neither do nor play with the appliance.
DANGER: Suffocation by carbon monoxide can be fatal.
The first symptoms of suffocation by carbon monoxide are similar to those of flu with headache, light-headedness and/or nausea. These symptoms could be caused by the faulty functioning of the heater. IF THESE SYMPTOMS SHOULD OCCUR, DO OUTDOORS IMMEDIATELY and have the generator repaired by a technical aftersales centre.
►►1.1. TOPPING-UP:
►1.1.1. Staff in charge of top-up must be qualified and understand the manufacturer’s instructions and the Standards in force regarding safe top-up of the heaters.
►1.1.2. Only use the type of fuel expressly specified on the heater identification plate.
►1.1.3. Before topping-up, switch the heater off and wait for it to cool down.
►1.1.4. The fuel storage tanks must be in a separate structure.
►1.1.5. All fuel tanks must be at a minimum safety distance from the heater, accord- ing to the Standards in force.
►1.1.6. The fuel must be kept in rooms where the floor does not allow penetration and dripping of the same onto flames below, which can cause ignition.
►1.1.7. The fuel must be stored in compliance with the Standard in force.
►►1.2. SAFETY:
►1.2.1. Never use the heater in rooms where petrol, solvents for paints or other highly inflammable vapours are present.
►1.2.2. During use of the heater, follow all local regulations and the Standard in force.
►1.2.3. The heaters in proximity of tarpaulin, curtains or other similar covering materials, must be situated at a safe distance from the same. It is advised to use fire-proof covering material.
►1.2.4. Only use in well-ventilated areas.
Set-up a suitable opening according to the Laws in force, with the purpose of introducing fresh air from outdoors.
►1.2.5. Power the heater only with current that has voltage and frequency specified on the heater identification plate.
►1.2.6. Only use extensions with three wires, appropriately connected to earth.
►1.2.7. Minimum safety distances recommended, running between the heater and the inflammable substances are: front output = 2,5 m; side, at top and on rear = 1,5 m.
►1.2.8. Put the heater in hot mode or running, on a stable level surface, in a way to prevent the risk of fire.
►1.2.9. Keep animals at a safe distance from the heater.
►1.2.10. Disconnect the heater from the mains socket when not in use.
►1.2.11. When it is controlled by a thermostat, the heater can switch on at any time.
►1.2.12. Never use the heater in frequently inhabited rooms, or in the bedroom.
►1.2.13. Never block the air vent (rear side) or the air outlet (front side) of the heater.
►1.2.14. When the heater is hot or connected to the mains electricity or functioning, it must never be moved, handled, toppedup or subject to any maintenance interventions.
►1.2.15. Do not duct the air entering or exiting the heater.
►1.2.16. Keep the hot parts of the heater at an adequate distance from inflammable or termolabile materials (including the power supply cable).
►1.2.17. If the power supply cable is damaged, it must be replaced by the technical after-sales centre, in order to prevent all risks.

UNPACKING

►2.1. Remove all packaging materials used to wrap and deliver the heater and dispose of them in compliance with the Standards in force.
►2.2. Extract all articles from the packaging.
►2.3. Control for any damage undergone during transport. If the heater appears damaged, inform the dealer, where the purchase was made, immediately.

ASSEMBLY (29-44 kW)

(SEE FIG. 1)
These models have wheels and handle/s depending on the model. These components, complete with relative nuts and bolts, are situated in the heater box.

FUEL

WARNING: The heater only functions with DIESEL or KEROSENE.
Only use diesel or kerosene, to prevent the risk of fire or explosion. Never use petrol, naphtha, solvents for paints, alcohol or other highly inflammable fuels.
Use non-toxic anti-freeze additives in the case of very low temperatures.

FUNCTIONING PRINCIPLES

The series of compressor products has a wide range of power. Models are available with both single and double combustion flanked chambers. For heaters with a double combustion chamber, the two combustion chambers can be used simultaneously for maximum power, or a single combustion chamber can be used for intermediate power.
(SEE FIG. 2)
A. Combustion chamber and heads,
B. Fan,
C. Motor,
D. Compressor,
E. Tank.
The compressor (D) started by the motor (C) compresses the air, which through the atomising nozzle, sucks up the fuel from the tank (E) due to the “VENTURI EFFECT”. On contact with the igniter, the atomised fuel ignites inside the combustion chamber (A). The combustion products are mixed with the flow of room air generated by the rotation of the fan (B) and pushed towards the outside of the heater. A photoresistance, connected to a circuit board, constantly checks the correct functioning of the heater, stopping the cycle in the event of anomalies.

FUNCTIONING

WARNING: Thoroughly read the ”INFORMATION REGADRING SAFETY”, before switching the heater on.
►►6.1. SWITCHING THE HEATER ON:
►6.1.1. Follow all instructions relative to safety.
►6.1.2. Check the presence of fuel in the tank.
►6.1.3. Close the tank cap.
►6.1.4. Connect the power supply plug to the mains electricity (SEE VOLTAGE IN “TECHNICAL DATA TABLE”) (SEE FIG. 3).
►6.1.5. Take the “ON/OFF” switch to the “ON” (|) position (SEE FIG. 4). The heater should switch-on within a few seconds. If the heater does not start, consult the “13. TROUBLESHOOTING” paragraph. MODELS WITH A DOUBLE COMBUSTION CHAMBER: To use the heater at maximum power turn both “ON/OFF” switches to “ON” (I). To use the heater at intermediate power turn only one of the “ON/OFF” switches to “ON” (I). Indications for managing and selecting ignition of the single chamber are on the control panel and on the combustion chamber.
►6.1.6. For the models with room thermostat, check the position of the knob (SEE FIG. 9-10).
N.B.: IF THE HEATER SHOULD SWITCHOFF DUE TO THE LACK OF FUEL, TOP-UP THE TANK AND RESET THE HEATER (SEE PAR. 6.2).
►►6.2. RESETTING THE HEATER:
In the models with automatic “RESET”, switch the heater off and back on again (SEE FIG. 5-4).
►►6.3. SWITCHING THE HEATER OFF: DO NOT PULL THE PLUG OUT UNTIL THE COOLING CYCLE HAS TOTALLY ENDED.
►6.3.1. Take the “ON/OFF” switch to the “OFF” (O) position (SEE FIG. 5).
►6.3.2. Disconnect the heater from the mains electricity (SEE FIG. 6).

REGULATING THE PRESSURE OF THE COMPRESSOR

(Contact the technical service center)
(SEE FIG. 7)
THE COMPRESSOR PRESSURE MAY HAVE TO BE RESTORED WITH WEAR OF THE HEATER.
►7.1. Use the “TECHNICAL DATA TABLE” to identify the correct pressure (Bar – PSI – kPa) of your heater.
►7.2. Remove the screw/cap of the manometer connection (A).
►7.3. Assemble the manometer (not supplied, see “ACCESSORIES”).
►7.4. Switch the heater on.
►7.5. Act on the regulation screw by turning it clockwise to increase the pressure and anticlockwise to decrease it (B).
►7.6. Remove the manometer and restore the screw/cap (A).

CLEANING THE TANK FILTER

(SEE FIG. 8)
DEPENDING ON THE QUALITY OF THE FUEL THAT IS USED, THE TANK FILTER MAY HAVE TO BE CLEANED.
►8.1. Remove the cap (A) from the tank.
►8.2. Extract the filter (B) from the tank.
►8.3. Clean the filter (B) with clean fuel, paying attention not to damage it.
►8.4. Re-mount the filter (B) in the tank.J
►8.5. Close the cap (A).

PRESERVATION AND TRANSPORT

I ORDER TO KEEP AND/OR TRANSPORTAR THE HEATER IN THE BEST WAY, STHE FOLLOWING PROCEDURE MUST BE FOLLOWED.
►9.1. Empty the fuel tank (some models have a draining cap on the bottom of the tank. In this case, remove the drain cap and empty the fuel).
►9.2. If the presence of residues is noted, pour clean fuel into the tank and drain off again.
►9.3. Close the tank cap and/or the draining cap and dispose of the fuel appropriately according to the Standards in force.
►9.4. In order to keep the heater in the best way possible, it must be kept on a level surface to prevent the escape of fuel and in a dry place away from any possible external threats.

ROOM THERMOSTAT

►►10.1. MODELS PRE-SET FOR REMOTE ROOM THERMOSTAT:
(SEE FIG. 9)
For models preset for remote room thermostat, remove the cover connected to the heater (A), connect the thermostat (B) (optional) and set the desired room temperature. The room thermostat completely turns off the heater once the set temperature has been reached. If the temperature drops below the set temperature, the heater will automatically turn itself on again.
►►10.2. MODELS WITH ROOM THERMOSTAT INSTALLED ON THE CONTROL PANEL:
(SEE FIG. 10)
For models with room thermostat installed on the control panel, when the knob (B) is turned the desired temperature starts flashing on the display (A) for a few seconds, after which the display shows the room temperature. When the knob (B) is turned completely to the right, the display (A) shows “CH”, after which the heater works continuously.
►►10.3. MODELS PRE-SET FOR REMOTE ROOM THERMOSTAT AND ROOM THERMOSTAT INSTALLED ON THE CONTROL PANEL:
(SEE FIG. 9-10)
For models preset for remote room thermostat and room thermostat installed on the control panel, remove the cover connected to the heater (SEE A FIG. 9) and connect the thermostat (SEE B FIG. 9) (optional). For correct heater operation, completely turn the knob to the right (SEE B FIG. 10), the display (SEE A FIG. 10) shows “CH”, after which set the desired temperature on the remote room thermostat.

PREVENTIVE MAINTENANCE SCHEDULE

WARNING: BEFORE PERFORMING ANY MAINTENANCE OR REPAIRS, DISCONNECT THE POWER SUPPLY CABL FROM THE MAINS AND MAKE SURE THAT THE HEATER IS COLD.

COMPONENT MAINTENANCE FREQUENCY MAINTENANCE PROCEDURE
Fuel tank Empty and rinse the tank with clean fuel every 150-200 working
hours Empty and rinse the tank with clean fuel (SEE PAR. 9)
Filters Clean or replace every 500 working hours or when necessary Contact

the technical service center

DISPLAY ERRORS (WHERE PRESENT)

(SEE FIG. 10)

| CAUSE| SOLUTION
---|---|---
F0| 1. The “ON/OFF” switch is turned “ON” (|) when the heater is plugged in| 1. After disconnecting the heater, see that the switch is in the “OFF” (0) position, plug the heater in and turn the switch “ON” (|) no sv
F1| 1. No fuel
2. Fuel is contaminated
3. Photocell is dirty or damaged
4. Fuel filter is dirty
5. Ignition error| 1. Turn the switch “OFF” (0), refill the fuel tank
2. Turn the switch “OFF” (0) empty and refill the fuel tank. Clean the filter using clean fuel, do not
damage the filter (SEE PAR. 8)
3. Contact the technical service center
4. SEE PAR. 8
5. Contact the technical service center
F2| 1. Interrupted cable
2. Sensor is damaged| 1. Contact the technical service center
2. Contact the technical service center
F3| 1. Internal heater overheating| 1. Turn the heater off, wait until it is cooled down
F4| 1. Incorrect voltage| 1. Check voltage of your electric supply system
LO| 1. External temperature below -5°C| 1. Normal condition
CH| 1. Continuous operation| 1. Normal condition

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
The heater does not start 1. Generator blocked

2. Starter switch in “OFF” position (0)
3. No power supply
4. Temperature sensor override
5. Control card blocked
6. Incorrect setting of the room thermostat (where present)| 1. Reset the heater (SEE PAR. 6.2)
2. Take the “ON/OFF” switch to the “ON” (|) position
3. Insert the power supply cable into the mains socket correctly
4. Wait at least ten minutes then try to run ignition again
5a. Reset the heater (SEE PAR. 6.2)
5b. Identify the display error (where present)
6. Act on the room thermostat, taking it to a higher temperature than that of the work environment (SEE FIG. 9-10)
The motor starts but the flame is not triggered| 1. No fuel
2. Incorrect pump pressure
3. Presence of foreign substances in the tank| 1. Top-up fuel and reset the heater
2. Regulate the pressure of the compressor (SEE PAR. 7)
3. Empty and fill the tank with clean fuel (SEE PAR. 9)

WIRING DIAGRAMS

MASTER B 35CEL 10kW Direct Oil Heater - WIRING DIAGRAM

IN Switch
M Motor
TR Transformer
CF Flame Control
IG Igniter
FO Photoresistance
FU Fuse
TA Room thermostat
SC Control sensor
EV Solenoid valve
TS Safety thermostat
L Line
N Neutral

MASTER B 35CEL 10kW Direct Oil Heater - WIRING DIAGRAM
2

IN Switch
M Motor
TR Transformer
CF Flame Control
IG Igniter
FO Photoresistance
FU Fuse
TA Room thermostat
SC Control sensor
EV Solenoid valve
TS Safety thermostat
L Line
N Neutral

ACCESSORIES

WHEELS AND HANDLE KIT

MANOMETER

ROOM THERMOSTAT

NOTE:__

CE CONFORMITY CERTIFICATE
CE CONFORMITY CERTIFICATE
DANTHERM S.p.A. Via Gardesana 11, -37010- Pastrengo (VR), ITALY
Product:

B 35CEL – B 65CEL – B 95CEL – B 145CEL
B 35CED – B 70CED – B 100CED – B 150CED – B 300CED
B 35CEG – B 70CEG – B 100CEG – B 150CEG
We declare that it is compliant with:
2014/30/EU, 2014/35/EU
EN 62233:2008, EN 61000-3-2:2014, EN 61000-3-3:2013, EN 55014-1:2006/
A2:2011, EN 55014-2:2015, EN 60335-1:2012/A11:2014, EN 60335-2102:2016
Pastrengo, 2022

Stefano Verani (Member of the Board)

UKCA CONFORMITY CERTIFICATE
UKCA CONFORMITY CERTIFICATE
DANTHERM S.p.A. Via Gardesana 11, -37010- Pastrengo (VR), ITALY
Product:
B 35CEL – B 65CEL – B 95CEL – B 145CEL
B 35CED – B 70CED – B 100CED – B 150CED – B 300CED
B 35CEG – B 70CEG – B 100CEG – B 150CEG
We declare that it is compliant with:
2014/30/EU, 2014/35/EU
BS EN 62233:2008, BS EN 61000-3-2:2014, BS EN 61000-3-3:2013,
BS EN 55014-1:2017+A11:2020, BS EN 55014-2:2015, BS EN 603351:2012+A2:2019, BS EN
60335-2-102:2006+A2:2016
Pastrengo, 2022

Stefano Verani (Member of the Board)

NOTE:____
DISPOSAL OF THE PRODUCT

  • This product has been designed and manufactured with top-quality materials and components, which can be re-cycled and re-used.
  • When a crossed-wheely bin symbol is attached to the product, it means that the product is protected by the, 2012/19/UE European Directive.
  • Please obtain information regarding the local differentiated collection system for electrical and electronic products.
  • Respect local Standards in force and do not dispose of old products as normal domestic waste. Correct disposal of the product helps to prevent possible negative consequences for health, the environment and mankind.

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Dantherm S.p.A.
Via Gardesana 11
37010 Pastrengo (VR)
Italy
t.: +39 045 6770533
e.:info.it@danthermgroup.com 

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